Hobart Welding Products 3025 manual Front Panel

Page 58

	Item	Dia.		Part
	No.	Mkgs.		No.	Description	Quantity
					Figure 11-5. Main Assembly (Continued)

. .	. . . . . . . . . . . .		. . . .	197 535	. . HARNESS, wiring engine compartment (consisting of)	. . .	1
. .	. . . . .	. RC15	. . . .	158 466	. . . . CONNECTOR, rect univ 084 12P/S 3 row rcpt	. . .	1
. .	. . . . .	PLG27	. . . 192 170		. . . . CONNECTOR, rect 250 2skt 1 row plug	. . .	1
. .	. . . . .	PLG36	. . . 192 169		. . . . CONNECTOR, rect 250 1skt 1 row plug	. . .	1
. .	. . . . .	PLG28	. . . 192 171		. . . . CONNECTOR, rect 250 3skt 1 row plug	. . .	1
. .	. . . . .	PLG37	. . . 192 168		. . . . CONNECTOR, rect 250 1 pin 1 row rcpt	. . .	1
. .	. . . . .	PLG11	. . . 092 670		. . . . CONNECTOR, rect univ 084 3P/S 1 row plug	. . .	1
. .	. . . . . . . . . . . .		. . . .	192 167	. . . . SEAL, wire univ 3P/S 1 row	. . .	1
.	107	CB9,CB10 . . 139 266			. . . . CIRCUIT BREAKER, man reset 1P 15A 250VAC frict (see Figure 11-5)		2
.	108 .	. CB8	. . . .	115 427	. . . . CIRCUIT BREAKER, man reset 1P 25A 250VAC frict (see Figure 11-5)		1
.	109 .	. CB7	. . . . 147 658		. . . . CIRCUIT BREAKER, man rest 1P 30A 250VAC screw (see Figure 11-5)		1
.	110 .	. CR3	. . . . 197 325		. . . . RELAY, encl 12vdc spst 50a 4pin flange mtg	. . .	1
. . 111			. Figure 11-7		. . INVERTER ASSEMBLY	. . .	1
.	112		. . . .	198 158	. . PANEL, generator right	. . .	1
. .	. . . . . . . . . . . .		. . . .	194 126	. . KIT, foam	. . .	1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

. Hardware is common and not available unless listed.

2529

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24				26
24				27			34
23				27
23	22				28
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20	21						35
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19							36
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18
8
17	9			14		16	38
	9			13
	16	15					5
	16	12	11			6	5
		12	11		7
				8			4
			10

9

3

1

2

802 327-B

Figure 11-6. Front Panel

OM-492 Page 54

Image 58

Contents Processes OM-492Description From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbol Definitions DefinitionsDuty Cycle And Overheating Dimensions, Weights, and Operating AnglesDimensions OverheatingCV Mode CC ModeVolt-Ampere Curves Fuel Consumption InstallationInstalling Welding Generator Movement Airflow Clearance Do not lift unit from endFull 13 mm Diesel Keep radiator and air intake clean and free of dirtEngine Prestart Checks Fuel Do not use gasoline. Gasoline will damage engineConnecting The Battery Adding Coolant To RadiatorInstalling Exhaust Pipe Connecting To Weld Output Terminals100 ft 30 m Or Less Selecting Weld Cable SizesRemote 14 Receptacle RC5 Information 10 100% Duty CycleOM-492 Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Setting Process Output On/Off Control Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Meter FunctionsLift-Arc TIG Procedure Touch Seconds Do not Strike Like a MatchOperating Auxiliary Equipment Auxiliary Power Receptacles And Circuit BreakersThree-Phase 240 Weld Total 120Wire Load Load. See circuit diagramPlug Wired for 120/240 120V Plug Wired for 240 V, 2-Wire LoadMaintenance and Troubleshooting 1000 h 500 h800 h 2000 hMaintenance Label Do not clean housing with air hose Servicing Air CleanerTo Clean air filter Servicing Optional Spark ArrestorServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjusting Weld/Power Speed Adjusting Engine SpeedAdjusting Idle Speed Weld Speed Jam Nut Adjustment ScrewOverload Protection Voltmeter/Ammeter Help Displays Welding TroubleshootingTrouble Remedy No power output Reset circuit breakers see Section Auxiliary PowerNecessary parts Engine Reset circuit breaker CB9 see Section CT1OM-492 Electrical Diagrams Circuit Diagram For Welding Generator200 RUN-IN Procedure WetstackingLoad Bank Run-In Procedure Using Load BankWelding Generator Weld Cables Bank/grid Run-In Procedure Using Resistance GridDo not touch hot exhaust From flammablesSelecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes104 103 102 101 100 105 Parts List112 109 108 107 1064746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Service SupportHobart Welding Products Contact your Distributor forCall