Hobart Welding Products 3025 manual Engine

Page 39

C. Engine

Trouble

Remedy

 

 

Engine will not crank.

Reset circuit breaker CB8 (see Section 7-8).

 

 

 

Check battery voltage.

 

 

 

Check battery connections and tighten if necessary.

 

 

 

Have Factory Authorized Service Agent check Engine Control switch S1.

 

 

Engine cranks, but does not start.

Check fuel level (see Section 4-2).

 

 

 

Open fuel valve (see Section 4-2).

 

 

 

Check oil level (see Section 4-2). Engine will not start if oil pressure is low.

 

 

 

Reset circuit breaker CB10 (see Section 7-8).

 

 

 

Check coolant level and fan belt (see Section 4-2 and engine manual). Engine will not start if coolant

 

temperature is high.

 

 

 

Use Glow Plug switch if unit does not start in cold weather. If unit still does not start, reset circuit

 

breaker CB7 (see Section 7-8).

 

 

 

Service primary and secondary fuel filters (see Section 7-5).

 

 

 

Check battery and replace if necessary.

 

 

 

Check engine charging system according to engine manual.

 

 

 

Bleed air from fuel system according to engine manual.

 

 

 

Have Factory Authorized Service Agent check low oil pressure switch S2, engine coolant tempera-

 

ture switch S3, and control relay CR1.

 

 

 

See engine manual.

 

 

Engine starts but stops when Engine

Check oil level (see Section 4-2). Engine will not start if oil pressure is too low.

Control switch returns to Run position.

 

 

 

 

Reset circuit breaker CB10 (see Section 7-8).

 

 

 

Check coolant level and fan belt (see Section 4-2 and engine manual). Engine will not start if engine

 

temperature is too high.

 

 

 

Check and refill crankcase with proper viscosity oil for operating temperature, if necessary (see en-

 

gine manual).

 

 

 

Have Factory Authorized Service Agent check low oil pressure switch S2 and engine coolant temper-

 

ature switch S3.

 

 

Engine does not stop.

Stop engine by pushing down engine stop lever (see Section 4-2) or closing fuel valve (see Section

 

4-2). After stopping engine, adjust fuel solenoid linkage (see engine manual).

 

 

Engine stopped during normal

Check fuel level (see Section 4-2).

operation.

 

 

 

 

Open fuel valve (see Section 4-2).

 

 

 

Check oil level (see Section 4-2). Engine stops if oil pressure is too low.

 

 

 

Check coolant level and fan belt (see Section 4-2 and engine manual). Engine stops if engine temper-

 

ature is too high.

 

 

 

Bleed air from fuel system according to engine manual.

 

 

 

Have Factory Authorized Service Agent check low oil pressure switch S2 and engine coolant temper-

 

ature switch S3.

 

 

Battery discharges between uses.

Clean top of battery with baking soda and water solution; rinse with clear water.

 

 

 

Periodically recharge battery (approximately every 3 months).

 

 

 

Replace battery.

 

 

 

Check voltage regulator according to engine manual.

 

 

OM-492 Page 35

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Contents OM-492 ProcessesDescription From Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsOverheating Dimensions, Weights, and Operating AnglesDimensions Duty Cycle And OverheatingCC Mode CV ModeVolt-Ampere Curves Movement Airflow Clearance Do not lift unit from end InstallationInstalling Welding Generator Fuel ConsumptionFuel Do not use gasoline. Gasoline will damage engine Keep radiator and air intake clean and free of dirtEngine Prestart Checks Full 13 mm DieselAdding Coolant To Radiator Connecting The BatteryConnecting To Weld Output Terminals Installing Exhaust Pipe10 100% Duty Cycle Selecting Weld Cable SizesRemote 14 Receptacle RC5 Information 100 ft 30 m Or LessOM-492 Controls See Section Operating Welding GeneratorDescription Of Controls See Section Meter Functions Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Mode Switch Setting Process Output On/Off ControlTouch Seconds Do not Strike Like a Match Lift-Arc TIG ProcedureWeld Total 120 Auxiliary Power Receptacles And Circuit BreakersThree-Phase 240 Operating Auxiliary Equipment120V Plug Wired for 240 V, 2-Wire Load Load. See circuit diagramPlug Wired for 120/240 Wire LoadMaintenance and Troubleshooting 2000 h 500 h800 h 1000 hMaintenance Label Servicing Optional Spark Arrestor Servicing Air CleanerTo Clean air filter Do not clean housing with air hoseServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Weld Speed Jam Nut Adjustment Screw Adjusting Engine SpeedAdjusting Idle Speed Adjusting Weld/Power SpeedOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Auxiliary Power No power output Reset circuit breakers see SectionNecessary parts Engine CT1 Reset circuit breaker CB9 see SectionOM-492 Circuit Diagram For Welding Generator Electrical Diagrams200 Wetstacking RUN-IN ProcedureRun-In Procedure Using Load Bank Load BankWelding Generator Weld Cables From flammables Run-In Procedure Using Resistance GridDo not touch hot exhaust Bank/gridAuxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible109 108 107 106 Parts List112 104 103 102 101 100 1054746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Support ServiceContact your Distributor for Hobart Welding ProductsCall