Hobart Welding Products 3025 manual Item Dia Part Mkgs Description Quantity

Page 56

 

Item Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 11-5. Main Assembly

 

 

 

 

 

 

. .

1 .

. . . . . . . . . . . +198 157

. . PANEL, generator left

. . . 1

. .

2 .

. . . . . . . . . . . +198 155

. . COVER, generator

. . . 1

. .

2 .

. . . . . . . . . +♦

198 871

. . COVER, generator stainless

. . . 1

. .

3 .

. . . . . . . . . . . .

107 990

. . LABEL, use diesel fuel only

. . . 1

. .

4 .

. . . . . . . . . . . .

108 487

. . LABEL, falling equipment

. . . 2

. .

5 .

. . . . . . . . . . . .

193 411

. . BRACE, hood access rear

. . . 1

. .

6 .

.. .. .. .. .. .. .. .. .. .. . .♦

198 156

. . DOOR, access

. . . 1

. .

6 .

198 872

. . DOOR, access stainless

. . . 1

. .

7 .

. . . . . . . . . . . .

198 525

. . HINGE, door access 180deg

. . . 2

. .

8 .

. . . . . . . . . . . .

198 159

. . TRAY, fuel spill

. . . 1

. .

9 .

. . . . . . . . . . . +198 164

. . HOOD, access

. . . 1

. .

9 .

. . . . . . . . . +♦

198 878

. . HOOD, access stainless

. . . 1

. . 10

. . . . . . . . . . . .

194 320

. . LATCH, door access

. . . 3

. . 11

. . . . . . . . . . . .

194 295

. . LABEL, engine maintenance

. . . 1

. . 12

.. .. .. .. .. .. .. .. .. .. . .♦

198 162

. . PLENUM, radiator cover

. . . 1

. . 12

198 875

. . PLENUM, radiator cover stainless

. . . 1

. . 13

. . . . . . . . . . . .

200 448

. . LABEL, warning steam and hot coolant

. . . 2

. . 14

. . . . . . . . . . . .

109 591

. . CLAMP, muffler 1.750dia

. . . 3

. . 15

. . . . . . . . . . . .

192 516

. . PIPE, exhaust elbow 1.625 OD

. . . 1

. . 16

. . . . . . . . . . . .

198 153

. . PANEL, rear

. . . 1

. . 17

. . . . . . . . . . . .

176 230

. . LABEL, hot exhaust

. . . 1

. . 18

.. .. .. .. .. .. .. .. .. .. . .♦

198 154

. . DOOR, access removable

. . . 1

. . 18

198 870

. . DOOR, access removable stainless

. . . 1

. . 19

. . . . . . . . . . . .

199 019

. . SEAL, lifitng eye

. . . 1

. . 20

. . . . . . . . . . . .

090 281

. . LABEL, caution do not use ether

. . . 1

. . 21

. . . . . . . . . . . .

168 385

. . LABEL, warning battery explosion can blind

. . . 1

. . 22

. . . . . . . . . . . .

198 054

. . UPRIGHT, base center

. . . 1

. . 23

. . CR2 . . . . 155 309

. . CONTACTOR, solenoid 12VDC continuous 400 A

. . . 1

. . 24

. . . . . . . . . . . .

193 414

. . BRACKET, mtg gas spring front

. . . 1

. . 25

. . . . . . . . . . . .

172 296

. . BALL GAS SPRING, stud .39dia

. . . 2

. . 26

. . . . . . . . . . . .

192 239

. . SPRING, pressure gas

. . . 1

. . 27

. . . . . . . . . . . .

190 323

. . BOOT, circuit breaker clear hex nut

. . . 4

. . 28

. . . . . . . . . . . .

197 265

. . BRACKET, mtg air cleaner and stop door access

. . . 1

. . 29

. . . . . . . . . Figure 11-8

. . GENERATOR ASSEMBLY

. . . 1

. . 30

. . . . . . . . . . . .

193 624

. . ENGINE, Kubota dsl elec (consisting of)

. . . 1

. . 31

. . . S2

. . . . . . . . .

. . . . SWITCH, oil pressure (included w/engine)

. . . 1

. . 32

. . . . . . . . . . . .

200 653

. . HEATER, block engine 120v 400w kabota 905

. . . 1

. . 33

. . . S3 . . . . . 192 190

. . SWITCH, thermo temp 230deg ± 5deg F NO

. . . 1

. . 34

. . . . . . . . . . . .

192 517

. . GASKET, exhaust manifold

. . . 1

. . 35

. . . . . . . . . . . .

192 194

. . PIPE, exhaust flexible inlet

. . . 1

. . 36

. . . . . . . . . . . .

191 693

. . GUARD, fan

. . . 1

. . 37

. . . . . . . . . . . +198 937

. . SHROUD, fan

. . . 1

. . 38

. . . . . . . . . . . .

191 341

. . HOSE, radiator outlet

. . . 1

. . 39

. . . . . . . . . . . .

198 186

. . BRACKET, mtg radiator LH

. . . 1

. . 40

. . . . . . . . . . . .

197 822

. . RADIATOR, w/14# cap 3 row core 1.125 inlet/outlet

. . . 1

. . 41

. . . . . . . . . . . .

194 578

. . BAFFLE, air foam

. . . 1

. . 42

. . . . . . . . . . . .

198 181

. . RADIATOR ARCH

. . . 1

. . 43

. . . . . . . . . . . .

191 626

. . BUMPER, door access

. . . 2

. . 44

. . . . . . . . . . . .

192 195

. . PIPE, exhaust outlet

. . . 1

. . 45

. . . . . . . . . . . .

147 923

. . LABEL, warning moving parts

. . . 2

. . 46

. . . . . . . . . . . .

192 192

. . MUFFLER, exhaust

. . . 1

. . 47

. . . . . . . . . . . .

198 187

. . BRACKET, mtg radiator RH

. . . 1

. . 48

. . . . . . . . . . . .

198 185

. . BAFFLE, lower radiator

. . . 1

. . 49

. . . . . . . . . . . .

191 342

. . HOSE, radiator inlet

. . . 1

. . 50

. . . . . . . . . . . .

191 515

. . BASE, fuel filter

. . . 1

. . 51

. . . . . . . . . . .

*192 744

. . FILTER, fuel spin-on

. . . 1

. . 52

. . . . . . . . . . . .

187 462

. . BOTTLE, overflow w/cap and hose

. . . 1

. .

. . . .

. . . . . . . . . . . .

192 934

. . BRACKET, mtg coolant recovery tank

. . . 1

. . 53

. . . . . . . . . . .

*066 113

. . FILTER, fuel inline .250

. . . 1

. . 54

. . . . . . . . . . .

*196 428

. . FILTER, oil

. . . 1

OM-492 Page 52

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Image 56
Page 55 Page 57
Contents Description OM-492Processes From Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, and Operating Angles DimensionsDuty Cycle And Overheating OverheatingVolt-Ampere Curves CC ModeCV Mode Installation Installing Welding GeneratorFuel Consumption Movement Airflow Clearance Do not lift unit from endKeep radiator and air intake clean and free of dirt Engine Prestart ChecksFull 13 mm Diesel Fuel Do not use gasoline. Gasoline will damage engineConnecting The Battery Adding Coolant To RadiatorInstalling Exhaust Pipe Connecting To Weld Output TerminalsSelecting Weld Cable Sizes Remote 14 Receptacle RC5 Information100 ft 30 m Or Less 10 100% Duty CycleOM-492 Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure Touch Seconds Do not Strike Like a MatchAuxiliary Power Receptacles And Circuit Breakers Three-Phase 240Operating Auxiliary Equipment Weld Total 120Load. See circuit diagram Plug Wired for 120/240Wire Load 120V Plug Wired for 240 V, 2-Wire LoadMaintenance and Troubleshooting 500 h 800 h1000 h 2000 hMaintenance Label Servicing Air Cleaner To Clean air filterDo not clean housing with air hose Servicing Optional Spark ArrestorServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjusting Engine Speed Adjusting Idle SpeedAdjusting Weld/Power Speed Weld Speed Jam Nut Adjustment ScrewOverload Protection Voltmeter/Ammeter Help Displays Trouble Remedy TroubleshootingWelding Necessary parts Auxiliary PowerNo power output Reset circuit breakers see Section Engine Reset circuit breaker CB9 see Section CT1OM-492 Electrical Diagrams Circuit Diagram For Welding Generator200 RUN-IN Procedure WetstackingWelding Generator Weld Cables Run-In Procedure Using Load BankLoad Bank Run-In Procedure Using Resistance Grid Do not touch hot exhaustBank/grid From flammablesGrounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 112104 103 102 101 100 105 109 108 107 1064746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Service SupportCall Contact your Distributor forHobart Welding Products
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