Carrier R-410A manual Pre-Installation

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ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal injury or death.

Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could cause personal injury, death and/or equipment damage.

Puron® (R-410A) refrigerant systems operate at higher pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron refrigerant equipment.

PERSONAL INJURY AND ENVIRONMENTAL HAZARD

Failure to follow this warning could cause personal injury or death.

Relieve pressure and recover all refrigerant before system repair or final unit disposal.

Wear safety glasses and gloves when handling refrigerants. Keep torches and other ignition sources away from refrigerants and oils.

CUT HAZARD

Failure to follow this caution may result in personal injury.

Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing 40RU units.

UNIT OPERATION HAZARD

Failure to follow this caution could cause equipment damage.

Ensure voltage listed on unit data plate agrees with electrical supply provided for the unit.

PRE-INSTALLATION

1.The power supply (v, ph, and Hz) must correspond to that specified on unit rating plate.

2.The electrical supply provided by the utility must be suf- ficient to handle load imposed by this unit.

3.Refer to Installation, General section (page 2) and Fig. 2A and Fig. 2B for locations of electrical inlets, con- densate drain, duct connections, and required clearances before setting unit in place.

4.This installation must conform with local building codes and with the NEC (National Electrical Code) or ANSI (American National Standards Institute)/NFPA (National Fire Protection Association) latest revision. Refer to provincial and local plumbing or wastewater codes and other applicable local codes.

Moving and Storage — To transfer unit from truck to storage site, use a fork truck. Do not stack units more than 2 high during storage. If unit is to be stored for more than 2 weeks before installation, choose a level, dry storage site free from vibration. Do not remove plastic wrap or skid from unit until final installation.

Rigging — All 40RU Series units can be rigged by using the shipping skid. Units are shipped fully assembled. Do not remove shipping skids or protective covering until unit is ready for final placement; damage to bottom panels can result. Use slings and spreader bars as applicable to lift unit.

INSTALLATION

General — Allow 21/2 ft at front and side of unit for service clearance and airflow. For units equipped with an economizer, refer to the accessory installation instructions for additional clearance requirements. Be sure floor, wall, or ceiling can support unit weight (Tables 1A – 1D). See Fig. 2A and Fig. 2B for dimensions.

Uncrating — Move unit as near as possible to final loca- tion before removing shipping skid.

Remove metal banding, top skid, and plastic wrap. Examine unit for shipping damage. If shipping damage is evident, file claim with transportation agency. Remove base skid just prior to actual installation.

Check nameplate information against available power supply and model number description in Fig. 3.

NOTE: Be sure to remove the styrofoam shipping pad from the thermostatic expansion valve (TXV). Verify that it has been removed. See Fig. 1.

LEGEND

TXV — Thermostatic Expansion Valve

Fig. 1 — Foam Block Location

Accessories — Refer to instructions shipped with each accessory for specific information.

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Contents Installation, Start-Up Service Instructions PRE-INSTALLATION Dimensions Size Unit Unit WeightDimensions Sizes 28 40RUA Physical Data, English Cooling Units 40RUA Physical Data, SI Cooling Units Chilled Water Coil 40RUS Physical Data, English Chilled Water UnitsUnit 40RUS Steam Coil ‡40RUS Physical Data, SI Chilled Water Units U a a 2 5 a 6 0 a 0 a Overhead Suspension Accessory Unit Size Unit Sizes 28 Refrigerant and Chilled Water Piping Access Holes Face-Split Coil Suction and Liquid Line Piping Typical Factory-Installed Nozzle and Distributor Data Fitting RequirementsFitting Requirement Upper 8 Long Radius Elbow 8 Nipple, 19 1/ 4 LTypical 40RUS Chilled Water Piping Condensate Drains Fire Hazard Electrical Data, Standard Motors Electrical Data, Alternate MotorsUnit Wiring Fan Contactor Coil Data Unit Voltage Maximum HoldingLubricant Data Manufacturer LubricantFan Shaft Bearing Fan Pulley Alignment Align as follows Filter Removal/Replacement Fan Motor Data, Standard Motor English Fan Motor Data, Alternate Motor EnglishFan Motor Data, Standard Motor SI Fan Motor Data, Alternate Motor SIMotor Drive Standard Drive Data, 60 Hz EnglishMedium-Static Drive Data, 60 Hz English FAN DriveHigh-Static Drive Data, 60 Hz English Standard Drive Data, 60 Hz SIMedium-Static Drive Data, 60 Hz SI High-Static Drive Data, 60 Hz SIAirflow External Static Pressure kPa 577 1042 646 716 785 100 150 200 250 300 2830 FACTORY-SUPPLIED Pressure Drop English Unit Airflow Pressure DropPreliminary Information Check Voltage Imbalance Comp A1 Comp B1