Carrier R-410A manual Lubricant Data, Manufacturer Lubricant

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Fig. 19 — Duct Flange Installation

START-UP

Before starting unit, check the following and correct as necessary:

Is unit solidly supported?

Is fan adjusted for speed and pulley alignment?

Are pulleys, motor, and bearings securely mounted?

Are there any loose parts that will rattle or vibrate?

Is condensate drain pan pitched for correct drainage?

Are coil baffle plates tight against coil to prevent air bypass?

Are all panels securely fastened?

Are all electrical connections correct and tight?

Also refer to condensing unit instructions before starting a split system. A split system start-up checklist is provided at the end of these instructions.

SERVICE

Inspection and maintenance should be performed at regular in- tervals and should include the following:

Complete cleaning of cabinet, fan wheel, cooling coil, condensate pan and drain, heating coils, and return-air grille (if present).

Inspection of panels and sealing of unit against air leakage.

Adjustment of fan motor, belt, bearings, and wheels.

Cleaning or replacement of filters.

Testing for cooling/heating system leaks.

Checking of all electrical connections.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal injury or death.

Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.

Most unit service can be performed by removing one or both of the unit’s side panels. Coil cleaning or removal or insulation cleaning may require removal of a rear, top, or bottom panel, depending on the unit’s orientation. When service is completed, replace unit panels.

Panels — Panels are fastened to unit frame with sheet metal screws. Fan and coil compartment must be sealed tightly after service to prevent air from bypassing the cooling coil.

Fan Motor Lubrication — Fan motor supplied with unit is permanently lubricated and requires no further lubrication.

Fan Shaft Bearings — Size 25-30 units have pillow- block bearings (Fig. 20) that must be lubricated with suitable bearing grease approximately every 3 months. See Table 7 for suitable lubricants.

Table 7 — Lubricant Data

MANUFACTURER

LUBRICANT

Mobil

Mobilplex EP No. 2

Sunoco

Prestige 42

Texaco

Multifak 2

Texaco

Regal AFB-2*

*Preferred lubricant, contains rust and oxidation inhibitors.

Fig. 20 — Fan Shaft, Bearings, and Fan Wheel (Typical)

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Contents Installation, Start-Up Service Instructions PRE-INSTALLATION Unit Unit Weight Dimensions SizeDimensions Sizes 28 40RUA Physical Data, English Cooling Units 40RUA Physical Data, SI Cooling Units Unit 40RUS 40RUS Physical Data, English Chilled Water UnitsChilled Water Coil Steam Coil ‡40RUS Physical Data, SI Chilled Water Units U a a 2 5 a 6 0 a 0 a Overhead Suspension Accessory Unit Size Unit Sizes 28 Refrigerant and Chilled Water Piping Access Holes Face-Split Coil Suction and Liquid Line Piping Typical Fitting Requirements Factory-Installed Nozzle and Distributor DataUpper 8 Long Radius Elbow 8 Nipple, 19 1/ 4 L Fitting RequirementTypical 40RUS Chilled Water Piping Condensate Drains Fire Hazard Electrical Data, Alternate Motors Electrical Data, Standard MotorsUnit Wiring Unit Voltage Maximum Holding Fan Contactor Coil DataManufacturer Lubricant Lubricant DataFan Shaft Bearing Fan Pulley Alignment Align as follows Filter Removal/Replacement Fan Motor Data, Alternate Motor English Fan Motor Data, Standard Motor EnglishFan Motor Data, Alternate Motor SI Fan Motor Data, Standard Motor SIMedium-Static Drive Data, 60 Hz English Standard Drive Data, 60 Hz EnglishMotor Drive FAN DriveStandard Drive Data, 60 Hz SI High-Static Drive Data, 60 Hz EnglishHigh-Static Drive Data, 60 Hz SI Medium-Static Drive Data, 60 Hz SIAirflow External Static Pressure kPa 577 1042 646 716 785 100 150 200 250 300 2830 Unit Airflow Pressure Drop FACTORY-SUPPLIED Pressure Drop EnglishPreliminary Information Comp A1 Comp B1 Check Voltage Imbalance