Baum Bros. Imports 26.4 manual Basic information about servicing and maintenance work

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Basic information about servicing and maintenance work

Always turn off the machine and disconnect the power supply before undertaking any maintenance work.

Warning!

All cables designated , and all cables with orange cladding will remain live even after turning off at the main switch!

Once the plant is turned off, prevent it from being turned back on again by blocking the relevant main switch. If necessary, warning signs should also be put up at the main switches to alert others to maintenance work in progress.

Due to the need for special tools, we recommend that maintenance and lubrication work be carried out by the POLAR After-Sales Ser- vice.

The product recommendations contained in these operating instructions, e.g. for oils and greases, may be regarded as up-to-date at the time of going to press.

We cannot guarantee either the correctness or completeness of these instructions. The user is responsible for ensuring compliance with all the applicable laws and regulations before using these products. To ensure this, the relevant technical and safety data sheets should be obtained from the appropriate manufacturers before use. The user is advised to meet his obligations in respect of product observation, and to exercise due care when using the products.

Polar will not be held responsible for any kind of damage or injury due to failure to comply with the descriptions provided by the various manufacturers, or due to the risks associated with the nature of the product

Compliance must be assured with the legislation on electrical plants or systems, hydraulic and/or pneumatic equipment as applicable in the country of use.

In the event of defective safety equipment, e.g. safety light barriers, protective covers, etc., the machine/system must be taken out of operation and repaired immediately.

All safety signs on the machine/system must be in impeccable and easily identifiable condition. Replace safety signs if this is not the case.

Proceed as follows if maintenance work necessitates stepping onto individual system components, e.g. lubrication of gripper components on the

cutting machine rear table or conveyor lines:

Before stepping onto conveyor units, pallets or cutting machine rear table:

Cover surfaces to be stepped on with cardboard and secure cardboard in place with adhesive tape.

Warning! Slippery underfooting: Risk of slipping! After finishing the works:

Totally remove cardboard and adhesive tape as well as any remains of adhesive tape from the surfaces.

For lubrication dismantle any guards at the guide units. Assemble the guards immediately after the maintenance work has been performed (Safety!).

After lubrication:

Use a rag to remove any excessive lubricant (greases, oils) completely which seeps out, especially above the table surfaces that contact the material to be cut.

The specified maintenance intervals are based on an operating time of 8 hours / day. For multi-shift operation the maintanance intervals need to be adapted correspondingly.

K8 - 2

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Contents Baumcut 26.4 Programmable K5A IndexK5B Maintenance IndexK5C K5DProgrammable Control Panel / Operating ElementsExplanation of Pictographs on the Display Chapter Survey Chapter SurveyPlease pay special attention to the following information IntroductionCopyright Page Page Machine Layout Dimensions in mm PlanTransport and Installation of the Machine Place of InstallationAfter the Installation of the Machine Case of ComplaintsPower Supply Energy lead wireType Plates Type plate Type plateSafety Auxiliary Tools Safety Relevant Machine ElementsWorking Area of Operating Personnel Placement of the warning label Durability Placement of the warning labels Label 1 Label 2 Label 3Safety Signs Safety Signs / Warning SignsTechnical Data Safety PrecautionsPermissible Environmental and Operating Conditions Hydraulic DataVoltage supply single phase AC 200 240, 50Hz Voltage supply 3 phase 360 420V, 50/60HzVoltage supply single phase AC 210 240, 60Hz Page Safety Symbol Page Electrical energy Start Up Turning Machine OFF Switching Machine onTo prevent a start-up of the machine Measurement Display and Measurement System Program Data DisplayPage Manual Operation Setting of Measurements Backgauge Movement by Hand Cutting Line Indicator, Mechanical with ClampCutting Line Indicator, Optical Actuate toggle switch 8 at main switch plateSetting the Clamping Time Clamp Pressure AdjustmentClamping and Cutting Interference into the light curtain causes Light BarrierTo continue the cutting process D2 D4 D1 D3 Continuation Light BarrierMeaning of LEDs in display unit Attaching false clamp plate Clamping with False Clamp PlateRemoving of false clamp plate Automatic Operation Functions of the menu keys Key Main menu Function Survey Basic Displays Basic Display Program DataProgram Data Key Main Menu Function Survey Program Information Key Program DirectoryContin. Basic Display Program Data Basic Display Program Information Press keyBasic Display Program Directory 15755VAC Other input modes in this displayBasic Display Main Menu Function Survey Press menu keyCursor Movement in Basic Display Automatic Backgauge Adjustment through Numerical Keyboard Measurement input in inchesProgram data display After 1. inputinput section shows Backgauge movesInput Error Value of Nom. Backgauge Position too Low/High Deletion of a Wrong InputMoving Backgauge to a Nominal Position Positioning Deletion of a wrong inputMake selection Program Number Possible in all 4 basic monitor displaysDisplay example According to order number Selecting a ProgramExample Continuing Selecting a Program Numerical keyboardStorage of Measurements Only in Program data displaySetting Up a Cutting Program, Example Two side trim on size DIN A3 Untrimmed size 31 x 43 cmKey input Running the programCall program 5A Enter Correcting before storing Correction of an Input ErrorCorrecting after storing Automatic ON/OFF Automatic OFFPositioning check in automatic operation Made GO to PositionRunning a Cutting Program Example Setting a cutting program, exampleAfter cut Storing of Program Informations Press key Program InformationStoring Order End of information inputDeletion of a Step Number Deletion of One/Several Programs PRO Deletion of Complete MemoryInserting of Measurements into a Program Storing of Measurements According to Printed ImageOverflow Indicator Calculator FunctionsConditionsAutomatic OFF To set backgauge to a calculated sizeSwitching the function off Using Backgauge Position of CalculationsNegative Sign Machine Functions Machine Functions and Additional Functions Menu KeysAdditional Functions Machine Function Main Menu Function Survey Key Main Menu Key Main Menu includes the following functionsService Select Language / Measuring UnitSelect Main Menu Funtion survey Select function Language or Measuring UnitKnife Compensation Calibration to compensate for knifes of different thicknessSelect function Select Knife compensation Knife changeAdjust time Resting Time for Knife at BDCMaintenance Cut Counter Set counterSelection of Main Menu Correction of Current Position Preset FunctionsCalculate basic position Continuing Preset Functions Select function Preset functions Scan Reference PositionjPossible funtions in Auxiliary mode Abortion of reference runAdjustment of Display Contrast End of input with keyPossibility of edge trim preadjusting Block ProgrammingSetting up a Block Programming Example Variation 1, selection 1 Angular cutCorrection of an input parameter with Block Programming Selection of an input parameter with Block ProgrammingDeletion of an input parameter with Block Programming Enter Edge trim Example Variation 1, selection Four trim cutFour trim cut Example Variation 3, selection 3 Four trim cut with labels Four trim cut with labelsBlock Programming Four-side trim with labels and trim cuts Right-hand lay side Enter outside trim Enter trimout measurementBlock Programming Menu Key Additional Functions Subsequent Storing of Additional Functions Storage of Additional Functions with Cut SizeErase Additional Function Additional function Jogging mark Operation List of Additional FunctionsEjector OFF K5C Menu Key Auxiliary Functions Sheet Size Tables Cut and RecordAfter program generation Quitt the function Subtraction Repetition UnitGraphics OFF K5D Menu Key Machine Parameters Adjustment of pre-pressure time Adjustment of BDC timePrepressure Time Make selectionKnife Change Deposit knife in knife box!! Remove knife guard Knife Change Mounting the knifeAdjustment of knife pre-tension Knife adjustmentAdjusting the knife Tighten up all knife boltsChanging of cutting stick Removing of cutting stickInserting of cutting stick Normal Turn overPage Malfunctions / Breakdowns Electrical Malfunctions/Breakdowns Remedy for machine malfunctionsStart Up Breakdown Scan Reference Point/Auxiliary Mode Machine functions possible in Auxiliary ModeBreakdown Clamp stops beneath the upper dead centre Breakdown Knife bar stops beneath the upper dead centreKnife bar or clamp not in top dead centre Maintenance Basic information about servicing and maintenance work Quantity liters 22,5 Lubrication intervals weeklyCleaning of Display Hrs. per day equalPage Fax 937/492-7280 Service Mr./MrsBaum USA