Baum Bros. Imports 26.4 manual

Page 23

Observe all safety instructions and warnings attached to the machine/plant.

See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.

In the event of safety-relevant modifications or changes in the behaviour of the machine/plant during operation, stop the machine/plant immediately and report the malfunction to the competent authority/person.

Never make any modifications, additions or conversions which might affect safety without the supplier´s approval. This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.

Spare parts must comply with then technical requirements specified by the manufacturer. Spare parts from original equipment manufacturers can be relied to do so.

Never modify the software of programmable control systems.

Replace hydraulic hoses within stipulated and appropriate intervals even if no safety-relevant defects have been de- tected.

Adhere to prescribed intervals or those specified in the operating instructions for routine checks and inspections.

Selection and qualification of personnel - Basic responsi- bilities

Any work on and with the machine/plant must be executed by reliable personnel only. Statutory minimum age limits must be observed.

Employ only trained or instructed staff and set out clearly the individual responsibilities of the personnel for operation, set- up, maintenance and repair.

Make sure that only authorized personnel works on or with the machine.

Define the machine operator´s responsibilities - also with regard to observing traffic regulations - giving the operator the authority to refuse instructions by third parties that are contrary

to safety.

Do not allow persons to be trained or instructed or persons taking part in a general training course to work on or with the machine/plant without being permanently supervised by an experienced person.

Work on the electrical system and equipment of the machine/ plant must be carried out only by a skilled electrician or by instructed persons under the supervision and guidance of a skilled electrician and in accordance with electrical engine- ering rules and regulations.

Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment.

Safety instructions governing specific operational phases

Standard operation

Avoid any operational mode that might prejudicial to safety.

Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.

Operative machine only if all protective and safety-oriented devices, such as removable safety devices, emergency shut- off equipment, sound-proofing elements and exhausters, are in place and fully functional.

Check the machine/plant at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the machine´s working behaviour) to the compe- tent organization/person immediately. If necessary, stop the machine immediately and lock it.

In the event of malfunctions, stop the machine/plant imme- diately and lock it. Have any defects rectified immediately.

During start-up and shut-down procedures always watch the indicators in accordance with the operating instructions. Before starting up or setting the machine/plant in motion, make sure that nobody is at risk.

Never switch off or remove suction and ventilation devices when the machine is in operation.

Special work in conjunction with utilization of the machi- ne/plant and maintenance and repairs during operation; disposal of parts and consumables

Observe the adjusting , maintenance and inspection activities and intervals set out in the operating instructions, including information on the replacement of parts and equipment. These activities may be executed by skilled personnel only.

Brief operating personnel before beginning special operations and maintenance work, and appoint a person to supervise the activities.

In any work concerning the operation, conversion or adjust- ment of the machine and its safety-oriented devices or any work related to maintenance, inspection and repair, always observe the start-up and shut-down procedures set out in the operating instructions and the information on maintenance work.

Ensure that the maintenance area is adequately secured.

If the machine/plant is completely shut-down for maintenance and repair work, it must be secured against inadvertent starting by:

-locking the principal control elements and removing the ignition key and/or

-attaching a warning sign to the main switch.

Clean the machine, especially connections and threaded unions, of any traces of oil or presevatives before carrying out maintenance/repair. Never use aggressive detergents. Use lint-free cleaning rags.

Always tighten any screwed connections that have been loosened during maintenance and repair.

Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work.

Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact.

K2 - 3

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Contents Baumcut 26.4 Programmable K5B IndexK5A K5D MaintenanceIndex K5CControl Panel / Operating Elements ProgrammableExplanation of Pictographs on the Display Chapter Survey Chapter SurveyCopyright IntroductionPlease pay special attention to the following information Page Page Machine Layout Plan Dimensions in mmCase of Complaints Transport and Installation of the MachinePlace of Installation After the Installation of the MachineEnergy lead wire Power SupplyType plate Type Plates Type plateWorking Area of Operating Personnel Safety Relevant Machine ElementsSafety Auxiliary Tools Placement of the warning labels Label 1 Label 2 Label 3 Placement of the warning label DurabilitySafety Signs / Warning Signs Safety SignsHydraulic Data Technical DataSafety Precautions Permissible Environmental and Operating ConditionsVoltage supply single phase AC 210 240, 60Hz Voltage supply 3 phase 360 420V, 50/60HzVoltage supply single phase AC 200 240, 50Hz Page Safety Symbol Page Electrical energy Start Up To prevent a start-up of the machine Switching Machine onTurning Machine OFF Program Data Display Measurement Display and Measurement SystemPage Manual Operation Actuate toggle switch 8 at main switch plate Setting of Measurements Backgauge Movement by HandCutting Line Indicator, Mechanical with Clamp Cutting Line Indicator, OpticalClamping and Cutting Clamp Pressure AdjustmentSetting the Clamping Time To continue the cutting process Light BarrierInterference into the light curtain causes Meaning of LEDs in display unit Continuation Light BarrierD2 D4 D1 D3 Removing of false clamp plate Clamping with False Clamp PlateAttaching false clamp plate Automatic Operation Functions of the menu keys Key Main menu Function Survey Program Information Key Program Directory Basic DisplaysBasic Display Program Data Program Data Key Main Menu Function SurveyContin. Basic Display Program Data Press key Basic Display Program InformationOther input modes in this display Basic Display Program Directory1575 5VACPress menu key Basic Display Main Menu Function SurveyCursor Movement in Basic Display Backgauge moves Automatic Backgauge Adjustment through Numerical KeyboardMeasurement input in inches Program data display After 1. inputinput section showsDeletion of a wrong input Input Error Value of Nom. Backgauge Position too Low/HighDeletion of a Wrong Input Moving Backgauge to a Nominal Position PositioningDisplay example Possible in all 4 basic monitor displaysMake selection Program Number Example Selecting a ProgramAccording to order number Numerical keyboard Continuing Selecting a ProgramOnly in Program data display Storage of MeasurementsRunning the program Setting Up a Cutting Program, ExampleTwo side trim on size DIN A3 Untrimmed size 31 x 43 cm Key inputCall program 5A Enter Correcting after storing Correction of an Input ErrorCorrecting before storing Made GO to Position Automatic ON/OFFAutomatic OFF Positioning check in automatic operationAfter cut Example Setting a cutting program, exampleRunning a Cutting Program End of information input Storing of Program InformationsPress key Program Information Storing OrderDeletion of a Step Number Deletion of One/Several Programs Deletion of Complete Memory PROStoring of Measurements According to Printed Image Inserting of Measurements into a ProgramTo set backgauge to a calculated size Overflow IndicatorCalculator Functions ConditionsAutomatic OFFNegative Sign Using Backgauge Position of CalculationsSwitching the function off Additional Functions Machine Functions and Additional Functions Menu KeysMachine Functions Key Main Menu Key Main Menu includes the following functions Machine Function Main Menu Function SurveySelect function Language or Measuring Unit ServiceSelect Language / Measuring Unit Select Main Menu Funtion surveyKnife change Knife CompensationCalibration to compensate for knifes of different thickness Select function Select Knife compensationResting Time for Knife at BDC Adjust timeSet counter Maintenance Cut CounterCalculate basic position Preset FunctionsSelection of Main Menu Correction of Current Position Abortion of reference run Continuing Preset FunctionsSelect function Preset functions Scan Reference Positionj Possible funtions in Auxiliary modeEnd of input with key Adjustment of Display ContrastBlock Programming Possibility of edge trim preadjustingExample Variation 1, selection 1 Angular cut Setting up a Block ProgrammingDeletion of an input parameter with Block Programming Selection of an input parameter with Block ProgrammingCorrection of an input parameter with Block Programming Four trim cut Example Variation 1, selection Four trim cutEnter Edge trim Four trim cut with labels Example Variation 3, selection 3 Four trim cut with labelsBlock Programming Four-side trim with labels and trim cuts Right-hand lay side Enter trimout measurement Enter outside trimBlock Programming Menu Key Additional Functions Erase Additional Function Storage of Additional Functions with Cut SizeSubsequent Storing of Additional Functions Ejector OFF List of Additional FunctionsAdditional function Jogging mark Operation K5C Menu Key Auxiliary Functions After program generation Cut and RecordSheet Size Tables Graphics OFF Subtraction Repetition UnitQuitt the function K5D Menu Key Machine Parameters Make selection Adjustment of pre-pressure timeAdjustment of BDC time Prepressure TimeKnife Change Deposit knife in knife box!! Remove knife guard Mounting the knife Knife ChangeTighten up all knife bolts Adjustment of knife pre-tensionKnife adjustment Adjusting the knifeNormal Turn over Changing of cutting stickRemoving of cutting stick Inserting of cutting stickPage Malfunctions / Breakdowns Remedy for machine malfunctions Electrical Malfunctions/BreakdownsMachine functions possible in Auxiliary Mode Start Up Breakdown Scan Reference Point/Auxiliary ModeKnife bar or clamp not in top dead centre Breakdown Knife bar stops beneath the upper dead centreBreakdown Clamp stops beneath the upper dead centre Maintenance Basic information about servicing and maintenance work Lubrication intervals weekly Quantity liters 22,5Hrs. per day equal Cleaning of DisplayPage Baum USA Service Mr./MrsFax 937/492-7280
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