Baum Bros. Imports 26.4 manual Electrical energy

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Warning of special dangers

Any procedure impairing the safety at the machine must be refrained from. In particular do not

-reach into the range of knife and clamp, use auxiliary tools (e. g. material gauge)

-reach into the range between clamp and cutting material gauge (backgauge with rake) on the machine rear table

-with Autotrim function:

entering the opened table crack to remove residual cuttings. Only do that with the machine switched off.

-at machines with attached and/or separately installed peripheral equipment with lifting/swivelling/moving and/or clamping function:

do not enter or reach into the danger zone during movement (provide guard rail)

-The knife may only be changed by personnel especially instructed for this purpose

Electrical energy

Use only original fuses with the specified current rating. Switch off the machine/plant immediately if trouble occurs in the electrical system.

Work on the electrical system or equipment may only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such electrician and in accordance with the applicable electrical engineering rules.

If provided for in the regulations, the power supply to parts of machines and plants, on which inspection, maintenance and repair work is to be carried out must be cut off. Before starting any work, check the de-energized parts for the presence of power and ground or short-circuit them in addition to insulating adjacent live parts and elements.

The electrical equipment of machines/plants is to be inspec- ted and checked at regular intervals. Defects such as loose connections or scorched cables must be rectified immedia- tely.

Necessary work on live parts and elements must be carried out only in the presence of a second person who can cut off the power supply in case of danger by actuating the emer- gency shut-off or main power switch. Secure the working area with a red-and-white safety chain and a warning sign. Use insulated tools only.

Before starting work on high-voltage assemblies and after cutting out the power supply, the feeder cable must be grounded and components, such as capacitors, short- circuited with a grounding rod.

Gas, dust, steam and smoke

Carry out welding , flame-cutting and grinding work on the machine/plant only if this has been expressly authorized, as there may be a risk of explosion and fire.

Before carrying out welding, flame-cutting and grinding operations, clean the machine/plant and its surroundings from dust and other inflammable substances and make sure that the premises are adequately ventilated (risk of explosi- on).

Observe any existing national regulations if work is to be carried out in narrow rooms.

Hydraulic and pneumatic equipment

Work on hydraulic equipment may be carried out only by persons having special knowledge and experience in hydraulic systems.

The pneumatic equipment at the machine must only be connected to plant compressed-air supply system secured against overpressure.

Check all lines, hoses and screwed connections regularly for

leaks and obvious damage. Repair damage immediately. Splashed oil may cause injury and fire.

Depressurize all systems sections and pressure pipes (hydraulic system, compressed-air system.

Hydraulic and compressed-air lines must be laid and fitted properly. Ensure that no connections are interchanged. The fittings, lenghts and quality of the hoses must comply with the technical requirements.

Oil, grease and other chemical substances

When handling oil, grease and other chemical substances, observe the product-related safety regulations.

Be careful when handling hot consumables (risk of burning or scalding)

K2 - 4

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Contents Baumcut 26.4 Programmable Index K5AK5B Maintenance IndexK5C K5DProgrammable Control Panel / Operating ElementsExplanation of Pictographs on the Display Chapter Survey Chapter SurveyIntroduction Please pay special attention to the following informationCopyright Page Page Machine Layout Dimensions in mm PlanTransport and Installation of the Machine Place of InstallationAfter the Installation of the Machine Case of ComplaintsPower Supply Energy lead wireType Plates Type plate Type plateSafety Relevant Machine Elements Safety Auxiliary ToolsWorking Area of Operating Personnel Placement of the warning label Durability Placement of the warning labels Label 1 Label 2 Label 3Safety Signs Safety Signs / Warning SignsTechnical Data Safety PrecautionsPermissible Environmental and Operating Conditions Hydraulic DataVoltage supply 3 phase 360 420V, 50/60Hz Voltage supply single phase AC 200 240, 50HzVoltage supply single phase AC 210 240, 60Hz Page Safety Symbol Page Electrical energy Start Up Switching Machine on Turning Machine OFFTo prevent a start-up of the machine Measurement Display and Measurement System Program Data DisplayPage Manual Operation Setting of Measurements Backgauge Movement by Hand Cutting Line Indicator, Mechanical with ClampCutting Line Indicator, Optical Actuate toggle switch 8 at main switch plateClamp Pressure Adjustment Setting the Clamping TimeClamping and Cutting Light Barrier Interference into the light curtain causesTo continue the cutting process Continuation Light Barrier D2 D4 D1 D3Meaning of LEDs in display unit Clamping with False Clamp Plate Attaching false clamp plateRemoving of false clamp plate Automatic Operation Functions of the menu keys Key Main menu Function Survey Basic Displays Basic Display Program DataProgram Data Key Main Menu Function Survey Program Information Key Program DirectoryContin. Basic Display Program Data Basic Display Program Information Press keyBasic Display Program Directory 15755VAC Other input modes in this displayBasic Display Main Menu Function Survey Press menu keyCursor Movement in Basic Display Automatic Backgauge Adjustment through Numerical Keyboard Measurement input in inchesProgram data display After 1. inputinput section shows Backgauge movesInput Error Value of Nom. Backgauge Position too Low/High Deletion of a Wrong InputMoving Backgauge to a Nominal Position Positioning Deletion of a wrong inputPossible in all 4 basic monitor displays Make selection Program NumberDisplay example Selecting a Program According to order numberExample Continuing Selecting a Program Numerical keyboardStorage of Measurements Only in Program data displaySetting Up a Cutting Program, Example Two side trim on size DIN A3 Untrimmed size 31 x 43 cmKey input Running the programCall program 5A Enter Correction of an Input Error Correcting before storingCorrecting after storing Automatic ON/OFF Automatic OFFPositioning check in automatic operation Made GO to PositionExample Setting a cutting program, example Running a Cutting ProgramAfter cut Storing of Program Informations Press key Program InformationStoring Order End of information inputDeletion of a Step Number Deletion of One/Several Programs PRO Deletion of Complete MemoryInserting of Measurements into a Program Storing of Measurements According to Printed ImageOverflow Indicator Calculator FunctionsConditionsAutomatic OFF To set backgauge to a calculated sizeUsing Backgauge Position of Calculations Switching the function offNegative Sign Machine Functions and Additional Functions Menu Keys Machine FunctionsAdditional Functions Machine Function Main Menu Function Survey Key Main Menu Key Main Menu includes the following functionsService Select Language / Measuring UnitSelect Main Menu Funtion survey Select function Language or Measuring UnitKnife Compensation Calibration to compensate for knifes of different thicknessSelect function Select Knife compensation Knife changeAdjust time Resting Time for Knife at BDCMaintenance Cut Counter Set counterPreset Functions Selection of Main Menu Correction of Current PositionCalculate basic position Continuing Preset Functions Select function Preset functions Scan Reference PositionjPossible funtions in Auxiliary mode Abortion of reference runAdjustment of Display Contrast End of input with keyPossibility of edge trim preadjusting Block ProgrammingSetting up a Block Programming Example Variation 1, selection 1 Angular cutSelection of an input parameter with Block Programming Correction of an input parameter with Block ProgrammingDeletion of an input parameter with Block Programming Example Variation 1, selection Four trim cut Enter Edge trimFour trim cut Example Variation 3, selection 3 Four trim cut with labels Four trim cut with labelsBlock Programming Four-side trim with labels and trim cuts Right-hand lay side Enter outside trim Enter trimout measurementBlock Programming Menu Key Additional Functions Storage of Additional Functions with Cut Size Subsequent Storing of Additional FunctionsErase Additional Function List of Additional Functions Additional function Jogging mark OperationEjector OFF K5C Menu Key Auxiliary Functions Cut and Record Sheet Size TablesAfter program generation Subtraction Repetition Unit Quitt the functionGraphics OFF K5D Menu Key Machine Parameters Adjustment of pre-pressure time Adjustment of BDC timePrepressure Time Make selectionKnife Change Deposit knife in knife box!! Remove knife guard Knife Change Mounting the knifeAdjustment of knife pre-tension Knife adjustmentAdjusting the knife Tighten up all knife boltsChanging of cutting stick Removing of cutting stickInserting of cutting stick Normal Turn overPage Malfunctions / Breakdowns Electrical Malfunctions/Breakdowns Remedy for machine malfunctionsStart Up Breakdown Scan Reference Point/Auxiliary Mode Machine functions possible in Auxiliary ModeBreakdown Knife bar stops beneath the upper dead centre Breakdown Clamp stops beneath the upper dead centreKnife bar or clamp not in top dead centre Maintenance Basic information about servicing and maintenance work Quantity liters 22,5 Lubrication intervals weeklyCleaning of Display Hrs. per day equalPage Service Mr./Mrs Fax 937/492-7280Baum USA