Baum Bros. Imports 26.4 manual Symbol

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Foreword to the operating instructions

These operating instructions are designed to familiarize the user with the machine/plant and its designated use.

The instruction manual contains inportant information on how to operate the machine/plant safely, properly and most efficiently. Observing these instructions helps to avoid danger, to reduce repair costs and downtimes and to increase the reliability and life of the machine/plant.

The instruction manual is to be supplemented by the respective national rules and regulations for accident prevention and environmental protection.

The operating instructions must always be available where- ver the machine/plant is in use.

These operating instructions must be read and applied by any persons in charge of carrying out work with and on the machine/plant such as

-operation including setting up, troubleshooting in the course of work, evacuation of production waste, care and disposal of fuels and consumables.

-maintenance (servicing, inspection, repair) and/or

-Transport

In addition to the operating instructions and to the mandato- ry rules and regulations for accident prevention and environ- mental protection in the country and place of use of the machine/plant, the generally recognized technical rules for safe and proper working must also be observed.

Fundamental safety instructions

Warning and symbols

The following signs and designations are used in the manual to designate instructions of particular importance

Note/Attention:

refers to special information on

 

how to use the machine/plant

 

most efficiently

Symbol:

refers to orders and prohibitions

 

designed prevent injury or

 

extensive damage

Basic operation and designated use of the machine/ plant

The machine/plant has been built in accordance with state- of-the-art standards and the recognized safety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material property.

The machine/plant must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operating manual, and only by safety-conscious persons who are fully aware of the risks involved in operating the machine/plant. Any functional disorders, especially those affecting the safety of the machine/plant, should therefore be rectified immediately.

The machine is meant exclusively for cutting leaved materials, such as paper, cardboard or plastic films.

Any other use, such as the cutting of harder, especially thicker materials and materials of other kinds, as well as any further use beyond this, is considered as not being in accordance with the designated use. Such materials may be processed only according to prior agreement with the manufacturer of this machine and after a written confirmation by the manufacturer. The manufacturer/supplier cannot be held liable for any damage resulting from such use. The risk of such misuse lies entirely with the user.

Operating the machine within the limits of its designated use also involves the instructions set out in the operating manual and complying with the inspection and maintenance directives.

Organizational measures

The operating instructions must always be at hand at the place of use of the machine/plant.

In addition to the operating instructions, observe and instruct the user in all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection.

These compulsory regulations may also deal with the handling of hazardous substances, issuing and/or wearing of personal protective equipment, or traffic regulations.

The operating instructions must be supplemented by instructions covering the duties involved in supervising and notifying, special organizational features, such as job organization, working sequences or the personnel entrusted with the work.

Personnel entrusted with work on the machine must have read the operating instructions and in particular the chapter on safety before beginning work. Reading the instructions after work has begun is too late. This applies especially to persons working only ocassionally on the machine, e. g. during setting up or maintenance.

Check - at least from time to time - whether the personnel is carrying out the work in compliance with the operating instructions and paying attention to risks and safety factors.

For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery - such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.

Use protective wherever required by equipment by the circumstances or by law.

K2 - 2

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Contents Baumcut 26.4 Programmable K5A IndexK5B K5C MaintenanceIndex K5DProgrammable Control Panel / Operating ElementsExplanation of Pictographs on the Display Chapter Survey Chapter SurveyPlease pay special attention to the following information IntroductionCopyright Page Page Machine Layout Dimensions in mm PlanAfter the Installation of the Machine Transport and Installation of the MachinePlace of Installation Case of ComplaintsPower Supply Energy lead wireType Plates Type plate Type plateSafety Auxiliary Tools Safety Relevant Machine ElementsWorking Area of Operating Personnel Placement of the warning label Durability Placement of the warning labels Label 1 Label 2 Label 3Safety Signs Safety Signs / Warning SignsPermissible Environmental and Operating Conditions Technical DataSafety Precautions Hydraulic DataVoltage supply single phase AC 200 240, 50Hz Voltage supply 3 phase 360 420V, 50/60HzVoltage supply single phase AC 210 240, 60Hz Page Safety Symbol Page Electrical energy Start Up Turning Machine OFF Switching Machine onTo prevent a start-up of the machine Measurement Display and Measurement System Program Data DisplayPage Manual Operation Cutting Line Indicator, Optical Setting of Measurements Backgauge Movement by HandCutting Line Indicator, Mechanical with Clamp Actuate toggle switch 8 at main switch plateSetting the Clamping Time Clamp Pressure AdjustmentClamping and Cutting Interference into the light curtain causes Light BarrierTo continue the cutting process D2 D4 D1 D3 Continuation Light BarrierMeaning of LEDs in display unit Attaching false clamp plate Clamping with False Clamp PlateRemoving of false clamp plate Automatic Operation Functions of the menu keys Key Main menu Function Survey Program Data Key Main Menu Function Survey Basic DisplaysBasic Display Program Data Program Information Key Program DirectoryContin. Basic Display Program Data Basic Display Program Information Press key5VAC Basic Display Program Directory1575 Other input modes in this displayBasic Display Main Menu Function Survey Press menu keyCursor Movement in Basic Display Program data display After 1. inputinput section shows Automatic Backgauge Adjustment through Numerical KeyboardMeasurement input in inches Backgauge movesMoving Backgauge to a Nominal Position Positioning Input Error Value of Nom. Backgauge Position too Low/HighDeletion of a Wrong Input Deletion of a wrong inputMake selection Program Number Possible in all 4 basic monitor displaysDisplay example According to order number Selecting a ProgramExample Continuing Selecting a Program Numerical keyboardStorage of Measurements Only in Program data displayKey input Setting Up a Cutting Program, ExampleTwo side trim on size DIN A3 Untrimmed size 31 x 43 cm Running the programCall program 5A Enter Correcting before storing Correction of an Input ErrorCorrecting after storing Positioning check in automatic operation Automatic ON/OFFAutomatic OFF Made GO to PositionRunning a Cutting Program Example Setting a cutting program, exampleAfter cut Storing Order Storing of Program InformationsPress key Program Information End of information inputDeletion of a Step Number Deletion of One/Several Programs PRO Deletion of Complete MemoryInserting of Measurements into a Program Storing of Measurements According to Printed ImageConditionsAutomatic OFF Overflow IndicatorCalculator Functions To set backgauge to a calculated sizeSwitching the function off Using Backgauge Position of CalculationsNegative Sign Machine Functions Machine Functions and Additional Functions Menu KeysAdditional Functions Machine Function Main Menu Function Survey Key Main Menu Key Main Menu includes the following functionsSelect Main Menu Funtion survey ServiceSelect Language / Measuring Unit Select function Language or Measuring UnitSelect function Select Knife compensation Knife CompensationCalibration to compensate for knifes of different thickness Knife changeAdjust time Resting Time for Knife at BDCMaintenance Cut Counter Set counterSelection of Main Menu Correction of Current Position Preset FunctionsCalculate basic position Possible funtions in Auxiliary mode Continuing Preset FunctionsSelect function Preset functions Scan Reference Positionj Abortion of reference runAdjustment of Display Contrast End of input with keyPossibility of edge trim preadjusting Block ProgrammingSetting up a Block Programming Example Variation 1, selection 1 Angular cutCorrection of an input parameter with Block Programming Selection of an input parameter with Block ProgrammingDeletion of an input parameter with Block Programming Enter Edge trim Example Variation 1, selection Four trim cutFour trim cut Example Variation 3, selection 3 Four trim cut with labels Four trim cut with labelsBlock Programming Four-side trim with labels and trim cuts Right-hand lay side Enter outside trim Enter trimout measurementBlock Programming Menu Key Additional Functions Subsequent Storing of Additional Functions Storage of Additional Functions with Cut SizeErase Additional Function Additional function Jogging mark Operation List of Additional FunctionsEjector OFF K5C Menu Key Auxiliary Functions Sheet Size Tables Cut and RecordAfter program generation Quitt the function Subtraction Repetition UnitGraphics OFF K5D Menu Key Machine Parameters Prepressure Time Adjustment of pre-pressure timeAdjustment of BDC time Make selectionKnife Change Deposit knife in knife box!! Remove knife guard Knife Change Mounting the knifeAdjusting the knife Adjustment of knife pre-tensionKnife adjustment Tighten up all knife boltsInserting of cutting stick Changing of cutting stickRemoving of cutting stick Normal Turn overPage Malfunctions / Breakdowns Electrical Malfunctions/Breakdowns Remedy for machine malfunctionsStart Up Breakdown Scan Reference Point/Auxiliary Mode Machine functions possible in Auxiliary ModeBreakdown Clamp stops beneath the upper dead centre Breakdown Knife bar stops beneath the upper dead centreKnife bar or clamp not in top dead centre Maintenance Basic information about servicing and maintenance work Quantity liters 22,5 Lubrication intervals weeklyCleaning of Display Hrs. per day equalPage Fax 937/492-7280 Service Mr./MrsBaum USA
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