Stow cs403030, cs403026, cs 403016, cs403020 operation manual Stow CS4030 SAW Maintenance

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STOW CS4030 SAW — MAINTENANCE

MAINTENANCE

WARNING

Certain maintenance operations or machine adjustments require specialized knowledge and skill. Attempting to perform maintenance operations or adjustments without the proper knowledge, skills or training could result in equipment damage or injury to personnel. If in doubt, consult your dealer.

When performing maintenance operations on the saw or engine, follow all safety messages and rules for safe operation stated here and

at the beginning of this manual.

See the engine manufacturer's manual supplied with your machine for appropriate

maintenance schedule and troubleshooting guide for problems.

WARNING

Accidental starts can cause severe injury or death!

ALWAYS place the ON/OFF switch in the OFF position.

Disconnect negative battery cable from battery before servicing.

Engine and muffler surfaces can get

HOT! Allow to cool before servicing.

ALWAYS ensure saw is SECURELY placed on appropriate blocks or jackstands when performing maintenance requiring the saw to be elevated.

CAUTION

Avoid slips and falls!

Clean up all engine oil, hydraulic oil, and diesel fuel spills immediately.

Maintenance Schedule

Daily (8-10 Hours)

1.Check fluid levels in engine and reservoir; fill as necessary.

2.Visually inspect for wear and damage.

3.Visually inspect for engine leaks.

4.Check or replace the engine air filters as necessary.

5.Check operation of Emergency Stop Button.

Monthly (125-150 Hours)

1.Change Hydraulic oil and filter.(First 125 hours, then every 250 hours.)

2.Change Engine oil and filter.

Yearly (500-600 Hours)

1.Replace fuel filter cartridge, v-belt, and intake air cleaner.

2.Check fuel lines for leakage.

3.Check battery cables and connectors.

4.Check engine monitoring and warning system.

Air Cleaners (Daily)

The saw utilizes both a primary air filter and a safety air filter, (Figure 38).The air filter restriction light, (Item A, Figure 37) on the engine status indicator (Item B, Figure 37), will illuminate when the filter is plugged.

A

B

Figure 37. Air Filter Restriction Light

Empty the dust discharge valve daily and clean the discharge slot from time to time. (Figure 38)

While the air filters should be checked daily and replaced when necessary, there is no need to "over-service" the air filters.That is, they require no cleaning and do not require the use of oil. If the primary filter becomes clogged, simply replace it.

STOW CS4030 SAW • OPERATION MANUAL — REV. #0 (12/13/07) — PAGE 39

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Contents Models Page Silicosis Warning Stow CS4030 SAW Table of Contents Chassis & Dimensions Sideview Stow CS4030 SAW DimensionsStow CS4030 SAW Specifications Blade Shaft AssemblyOil bath design, fully enclosed cast iron housing Automatic actuating parking brake Wheels Rear Stow CS4030 SAW Engine SpecificationsUncrated Weight Crated WeightTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols Safety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection Rules for Safe Operation SafetyDo not operate or service this Stow CS4030 SAW Rules for Safe OperationAlways keep the work area well organized Stow CS4030 SAW Rules for Safe OperationDiamond Blade Safety Never transport the saw with the blade mounted Saw Lifting and Loading SafetyStow CS4030 SAW Rules for Safe Operation Transporting Via truck/trailerEmergencies BatteryCase the battery liquid dilute Maintenance SafetyEngine FeaturesIntended Use This saw is not intended for dry cuttingMachine Safety Decals Stow CS4030 SAW Operation and Safety DecalsSerial Tag/Locations SerialTag Stow CS4030 SAW Serial TAG InformationLeftWater FlowValve Meters water supply Stow CS4030 SAW Controls and IndicatorsSocket Connector Use to plug in optional light Auxiliary SwitchStow CS4030 SAW Components Oil Fill Cap Remove to add engine oil Stow CS4030 SAW Basic Engine InformationAccelerator system Oil in crankcaseEngine RPM / 2000 desired BS RPM = Stow CS4030 SAW Choosing Proper Blade SizeChoosing Proper Blade Size RatioBlade RPM vs. Surface Feet Per Minute Sfpm Stow CS4030 SAW Choosing Proper Blade SizeSpecifictoolsto be Used Stow CS4030 SAW Specific Tools / SAW BladesBlade Direction of Rotation Tightening Direction Right Side Stow CS4030 SAW Installing the BladeInstalling the Blade Align flange pin through the blade into the inner flangeStacking Blades for Wide Cuts Stow CS4030 SAW Installing the Blade125-175lbs.56.7-79.4Kgofweight 12 In .48 cm Lbs 56.7-79.4 KgRemoving The Blade Guard Blade GuardBlade Guards 30 and Smaller Stow CS4030 SAW Blade GuardsStow CS4030 SAW Water Delivery Systems Installing the Flange GuardBattery Setup Stow CS4030 SAW BatteryUse Diesel Fuel only Fueling the SawHandle fuel safely Do not smoke while refuelingDraining theWater System Stow CS4030 SAW Pointer AdjustmentPointer Adjustment Cold Weather OperationTop View Setting the Depth IndicatorStow CS4030 SAW RAISE-LOWER Controls Raise Lower ControlsSetting the Depth Stop Depth Control Knob Depth Indicator PointerStow CS4030 SAW Bladeshaft Engage System Starting and Stoppingthe Engine Wheel Drive SystemStow CS4030 SAW Operation Restarting After Running Out of FuelOperating Synopsis Avoid Injury Stow CS4030 SAW Loading and TransportingMaintenance Stow CS4030 SAW MaintenanceStow CS4030 SAW Maintenance Changing Engine Oil And Filter Oil Filter 125 HoursEngine Oil Filter Filter Seal Engine Tune-Up Fuel Filter 200 HoursLubrication Prevent Crush InjuryBattery/Charging System Cooling SystemRefer to your engine manual for additional information Remove lower battery retainer, Item B, Figure Stow CS4030 SAW MaintenanceReplacing the Battery Remove rear access panelBelts and Pulleys To Stop Bladeshaft RotationTo Start Bladeshaft Rotation Blade Shaft Maintenance 16 Nut Tensioner Nut Adjustment NotchesRotary BeltTensioner Drive System Alignment Blade AlignmentBlade Flange Puller Removing the Inner Blade Flange Blade Shaft Tolerance Inner Flange Inside Face If the Inner Flange does not readilyMaximum Cut Depth Adjustment While adjustment of the DepthCircuit Breakers Raise-Lower System PTO Drive MaintenanceRaise-Lower System Troubleshooting Hydraulic System Maintenance R Control AdjustmentAdjustment Nut Rod End Push-Pull Cable Neutral Safety SwitchHydraulic System Drains Hydraulic SystemSlurry Control Strip Remove the oil reservoir cap to speed oil drainingLong Term Storage Decommissioning Saw/ComponentsStow CS4030 SAW Troubleshooting Symptom Possible Cause Solution Stow CS4030 SAW TroubleshootingBlade Troubleshooting Page Stow CS4030 SAW Wiring Diagram Terms and Conditions of Sale Stow Construction Equipment Your Local Dealer is HERE’S HOW to GET Help