Stow cs403030, cs403026, cs 403016, cs403020 operation manual Cooling System, Battery/Charging System

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STOW CS4030 SAW — MAINTENANCE

Cooling System

The Deutz 2011 Series Engine uses a robust, heavy duty oil cooler system to cool the engine. The cooling system will benefit from periodic inspection and cleaning.

1.Disconnect the Air Intake Hose. Remove the three nuts and torx screws (Item 1, Figure 43).

2.Remove 3 bolts that mount the air filter bracket to the engine, (item 2) and the two bolts holding the Lifting Bale (Item 3).

3.Remove the Air Box (Item 4) and Lifting Bale as a unit, exposing the oil cooler unit.

3

1

4

2

Figure 43. Air Cleaner Removal

4.Use a nylon bristle brush to gently brush the underside of the oil cover to break loose any accumulated dirt and debris.

5.Using compressed air, carefully blow from the top of the oil cooler to remove lodged dirt and debris. Blow out any dirt out of the Air Box.

6.Use compressed air to next blow accumulated dirt and debris from the Fan Air Intake, Fan, and Fan Tunnel.

7.Using a non-caustic degreasing agent, soak entire oil cooler and let sit for several minutes. With low pressure water, such as a garden hose with a spray nozzle, thoroughly rinse Oil Cooler and Air Box out.

8.Re-install Air Box Cover, Air Filter Assembly and mount, and tighten Air Intake Hose connector.

Battery/Charging System

WARNING

Flammable, explosive gas. (produces hydrogen gas while charging or during operation). Keep area around battery well ventilated and keep from any fire source.

Battery electrolyte contains corrosive, toxic chemical. (dilute sulfuric acid). Avoid contact with eyes and skin.

Shock or Fire due to electric short- circuit. Disconnect battery cables before inspecting electrical system and never "spark" battery terminals to test for charge.

This saw uses a Group 75, 12 Volt, 850 CCA (cold cranking amp) AGM Technology battery.

1.Check and clean battery terminals for corrosion.

2.Never attempt to charge a battery that is frozen. The battery can explode unless first allowed to thaw.

3.Disconnect the negative terminal ( - ) of the battery during storage. If unit will be stored where ambient temperature will drop to -15oC or less, remove and store battery in a warm, dry place.

Refer to your engine manual for additional information.

STOW CS4030 SAW • OPERATION MANUAL — REV. #0 (12/13/07) — PAGE 43

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Contents Models Page Silicosis Warning Stow CS4030 SAW Table of Contents Chassis & Dimensions Sideview Stow CS4030 SAW DimensionsBlade Shaft Assembly Stow CS4030 SAW SpecificationsOil bath design, fully enclosed cast iron housing Automatic actuating parking brake Wheels Rear Stow CS4030 SAW Engine SpecificationsUncrated Weight Crated WeightTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols Always wear approved respiratory protection Safety Message Alert SymbolsAlways wear approved eye and hearing protection Rules for Safe Operation SafetyDo not operate or service this Stow CS4030 SAW Rules for Safe OperationAlways keep the work area well organized Stow CS4030 SAW Rules for Safe OperationDiamond Blade Safety Never transport the saw with the blade mounted Saw Lifting and Loading SafetyStow CS4030 SAW Rules for Safe Operation Transporting Via truck/trailerEmergencies BatteryCase the battery liquid dilute Maintenance SafetyEngine FeaturesIntended Use This saw is not intended for dry cuttingMachine Safety Decals Stow CS4030 SAW Operation and Safety DecalsSerial Tag/Locations SerialTag Stow CS4030 SAW Serial TAG InformationLeftWater FlowValve Meters water supply Stow CS4030 SAW Controls and IndicatorsSocket Connector Use to plug in optional light Auxiliary SwitchStow CS4030 SAW Components Oil Fill Cap Remove to add engine oil Stow CS4030 SAW Basic Engine InformationAccelerator system Oil in crankcaseEngine RPM / 2000 desired BS RPM = Stow CS4030 SAW Choosing Proper Blade SizeChoosing Proper Blade Size RatioBlade RPM vs. Surface Feet Per Minute Sfpm Stow CS4030 SAW Choosing Proper Blade SizeSpecifictoolsto be Used Stow CS4030 SAW Specific Tools / SAW BladesBlade Direction of Rotation Tightening Direction Right Side Stow CS4030 SAW Installing the BladeInstalling the Blade Align flange pin through the blade into the inner flangeStacking Blades for Wide Cuts Stow CS4030 SAW Installing the Blade125-175lbs.56.7-79.4Kgofweight 12 In .48 cm Lbs 56.7-79.4 KgRemoving The Blade Guard Blade GuardBlade Guards 30 and Smaller Stow CS4030 SAW Blade GuardsStow CS4030 SAW Water Delivery Systems Installing the Flange GuardBattery Setup Stow CS4030 SAW BatteryUse Diesel Fuel only Fueling the SawHandle fuel safely Do not smoke while refuelingDraining theWater System Stow CS4030 SAW Pointer AdjustmentPointer Adjustment Cold Weather OperationTop View Setting the Depth IndicatorStow CS4030 SAW RAISE-LOWER Controls Raise Lower ControlsDepth Control Knob Depth Indicator Pointer Setting the Depth StopStow CS4030 SAW Bladeshaft Engage System Starting and Stoppingthe Engine Wheel Drive SystemRestarting After Running Out of Fuel Stow CS4030 SAW OperationOperating Synopsis Avoid Injury Stow CS4030 SAW Loading and TransportingMaintenance Stow CS4030 SAW MaintenanceStow CS4030 SAW Maintenance Oil Filter 125 Hours Changing Engine Oil And FilterEngine Oil Filter Filter Seal Engine Tune-Up Fuel Filter 200 HoursLubrication Prevent Crush InjuryCooling System Battery/Charging SystemRefer to your engine manual for additional information Remove lower battery retainer, Item B, Figure Stow CS4030 SAW MaintenanceReplacing the Battery Remove rear access panelTo Stop Bladeshaft Rotation Belts and PulleysTo Start Bladeshaft Rotation 16 Nut Tensioner Nut Adjustment Notches Blade Shaft MaintenanceRotary BeltTensioner Drive System Alignment Blade AlignmentBlade Flange Puller Removing the Inner Blade Flange Blade Shaft Tolerance Inner Flange Inside Face If the Inner Flange does not readilyWhile adjustment of the Depth Maximum Cut Depth AdjustmentCircuit Breakers Raise-Lower System PTO Drive MaintenanceRaise-Lower System Troubleshooting Hydraulic System Maintenance R Control AdjustmentAdjustment Nut Rod End Push-Pull Cable Neutral Safety SwitchHydraulic System Drains Hydraulic SystemSlurry Control Strip Remove the oil reservoir cap to speed oil drainingLong Term Storage Decommissioning Saw/ComponentsStow CS4030 SAW Troubleshooting Symptom Possible Cause Solution Stow CS4030 SAW TroubleshootingBlade Troubleshooting Page Stow CS4030 SAW Wiring Diagram Terms and Conditions of Sale Stow Construction Equipment Your Local Dealer is HERE’S HOW to GET Help