Stow cs403026 Stow CS4030 SAW Maintenance, Replacing the Battery, Remove rear access panel

Page 44

STOW CS4030 SAW — MAINTENANCE

Replacing the Battery

Removable Guards and Access Panels

Figure 44. Battery Location

1.Remove rear access panel.

2.Disconnect both negative battery cables first, then disconnect both positive battery cables to prevent arcing.

3.Remove top battery retainer clip, (Item A, Figure 45).

4.Remove lower battery retainer, (Item B, Figure 45).

5.Carefully slide battery out of tray. Dispose of properly in accordance with ordinances and regulations in your area.

6.Install new battery in tray.

7.Install lower battery retainer. Push retainer tightly against battery and tighten bolt.

8.Install top battery retainer clip.

9.Re-connect both positive cables first, then both negative cables to prevent arcing.

For ease of service access, the guards and access panels shown in Fig. 46 are removable.

3

4

2

5

6

1

1.Blade Guard

2.Rear Access Panel

3.Console Access Panel

4.Belt Guard

5.Flange Guard

6.Engine Guard

Figure 46. Guards & Panels

WARNING

Replace guards and panels prior to starting the engine.

A

B

Figure 45. Battery Tray and Retainer Clips

PAGE 44 — STOW CS4030 SAW • OPERATION MANUAL — REV. #0 (12/13/07)

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Contents Models Page Silicosis Warning Stow CS4030 SAW Table of Contents Stow CS4030 SAW Dimensions Chassis & Dimensions SideviewOil bath design, fully enclosed cast iron housing Stow CS4030 SAW SpecificationsBlade Shaft Assembly Stow CS4030 SAW Engine Specifications Uncrated WeightCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols Always wear approved eye and hearing protection Safety Message Alert SymbolsAlways wear approved respiratory protection Safety Do not operate or service thisStow CS4030 SAW Rules for Safe Operation Rules for Safe OperationStow CS4030 SAW Rules for Safe Operation Always keep the work area well organizedDiamond Blade Safety Saw Lifting and Loading Safety Stow CS4030 SAW Rules for Safe OperationTransporting Via truck/trailer Never transport the saw with the blade mountedBattery Case the battery liquid diluteMaintenance Safety EmergenciesFeatures Intended UseThis saw is not intended for dry cutting EngineStow CS4030 SAW Operation and Safety Decals Machine Safety DecalsStow CS4030 SAW Serial TAG Information Serial Tag/Locations SerialTagStow CS4030 SAW Controls and Indicators Socket Connector Use to plug in optional lightAuxiliary Switch LeftWater FlowValve Meters water supplyStow CS4030 SAW Components Stow CS4030 SAW Basic Engine Information Accelerator systemOil in crankcase Oil Fill Cap Remove to add engine oilStow CS4030 SAW Choosing Proper Blade Size Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =Stow CS4030 SAW Choosing Proper Blade Size Blade RPM vs. Surface Feet Per Minute SfpmStow CS4030 SAW Specific Tools / SAW Blades Specifictoolsto be UsedStow CS4030 SAW Installing the Blade Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right SideStow CS4030 SAW Installing the Blade 125-175lbs.56.7-79.4Kgofweight12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsBlade Guard Removing The Blade GuardStow CS4030 SAW Blade Guards Blade Guards 30 and SmallerInstalling the Flange Guard Stow CS4030 SAW Water Delivery SystemsStow CS4030 SAW Battery Battery SetupFueling the Saw Handle fuel safelyDo not smoke while refueling Use Diesel Fuel onlyStow CS4030 SAW Pointer Adjustment Pointer AdjustmentCold Weather Operation Draining theWater SystemSetting the Depth Indicator Stow CS4030 SAW RAISE-LOWER ControlsRaise Lower Controls Top ViewStow CS4030 SAW Bladeshaft Engage System Setting the Depth StopDepth Control Knob Depth Indicator Pointer Wheel Drive System Starting and Stoppingthe EngineOperating Synopsis Stow CS4030 SAW OperationRestarting After Running Out of Fuel Stow CS4030 SAW Loading and Transporting Avoid InjuryStow CS4030 SAW Maintenance MaintenanceStow CS4030 SAW Maintenance Engine Oil Filter Filter Seal Changing Engine Oil And FilterOil Filter 125 Hours Fuel Filter 200 Hours LubricationPrevent Crush Injury Engine Tune-UpRefer to your engine manual for additional information Battery/Charging SystemCooling System Stow CS4030 SAW Maintenance Replacing the BatteryRemove rear access panel Remove lower battery retainer, Item B, FigureTo Start Bladeshaft Rotation Belts and PulleysTo Stop Bladeshaft Rotation Rotary BeltTensioner Blade Shaft Maintenance16 Nut Tensioner Nut Adjustment Notches Blade Alignment Drive System AlignmentBlade Flange Puller Removing the Inner Blade Flange If the Inner Flange does not readily Blade Shaft Tolerance Inner Flange Inside FaceCircuit Breakers Maximum Cut Depth AdjustmentWhile adjustment of the Depth PTO Drive Maintenance Raise-Lower SystemRaise-Lower System Troubleshooting R Control Adjustment Adjustment Nut Rod EndPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Hydraulic System DrainsRemove the oil reservoir cap to speed oil draining Long Term StorageDecommissioning Saw/Components Slurry Control StripStow CS4030 SAW Troubleshooting Stow CS4030 SAW Troubleshooting Symptom Possible Cause SolutionBlade Troubleshooting Page Stow CS4030 SAW Wiring Diagram Terms and Conditions of Sale Stow Construction Equipment HERE’S HOW to GET Help Your Local Dealer is