Stow cs 403016, cs403026, cs403020, cs403030 operation manual If the Inner Flange does not readily

Page 49

STOW CS4030 SAW — MAINTENANCE

If the Inner Flange does not readily

NOTEbreak free from the tapered Blade Shaft while the center puller bolt is

tightened, lightly tap on the center puller bolt to allow the flange to break free from the shaft.

1.Mounting Bolt

2.Flange Bushing

3.Outer Flange

4.Dowel Pin

5.Inner Flange

6.Drive Key

7.Blade Shaft

Installing the Inner Blade Flange

1.Ensure that the tapered portion of the Blade Shaft and the Inner Blade Flange are clean and free of burrs or indentations. Clean and repair as necessary.

2.Ensure the Drive Key is in place.

3.Slide the Inner Flange onto the tapered portion of the Blade Shaft.

Figure 56. Inner Blade Flange Installation

6.Loosen the Mounting Bolt and remove the Outer Flange and Bushing.

7.Inspect the Inner Flange to ensure the proper seating of the tapered fit. The Inner Flange should be seated between

.030" and 0.0" (flush) to the end of the Blade Shaft. (See Figure 57)

CAUTION

DO NOT use lubricant of any kind. Lubricant prevents the tapered surface of the Flange and Shaft from mating properly.

4.Install the Outer Blade Flange, Flange Bushing, and Mounting Bolt.

5.Tighten with a 1/2" impact wrench to seat the tapered surfaces of the Inner Flange and Blade Shaft.

5

6

1

7

2 3

4

1

2

0.000” to 0.030”

3

4

1.Blade Shaft

2.Tolerance

3.Inner Flange Inside Face

4.Surface Area to be Checked For Runout While Rotating

Figure 57. Inner Flange Seating

8.Test to ensure that the Inner Flange does not wobble when rotated. Use a dial indicator on the face of the Flange. (Item 4 Figure 57.) Maximum tolerance is .002" runout on the face of the Flange when rotated.

STOW CS4030 SAW • OPERATION MANUAL — REV. #0 (12/13/07) — PAGE 49

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Contents Models Page Silicosis Warning Stow CS4030 SAW Table of Contents Chassis & Dimensions Sideview Stow CS4030 SAW DimensionsBlade Shaft Assembly Stow CS4030 SAW SpecificationsOil bath design, fully enclosed cast iron housing Uncrated Weight Stow CS4030 SAW Engine SpecificationsCrated Weight Automatic actuating parking brake Wheels RearTraining Checklist Training ChecklistDaily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety Message Alert Symbols Always wear approved respiratory protection Safety Message Alert SymbolsAlways wear approved eye and hearing protection Do not operate or service this SafetyStow CS4030 SAW Rules for Safe Operation Rules for Safe OperationAlways keep the work area well organized Stow CS4030 SAW Rules for Safe OperationDiamond Blade Safety Stow CS4030 SAW Rules for Safe Operation Saw Lifting and Loading SafetyTransporting Via truck/trailer Never transport the saw with the blade mountedCase the battery liquid dilute BatteryMaintenance Safety EmergenciesIntended Use FeaturesThis saw is not intended for dry cutting EngineMachine Safety Decals Stow CS4030 SAW Operation and Safety DecalsSerial Tag/Locations SerialTag Stow CS4030 SAW Serial TAG InformationSocket Connector Use to plug in optional light Stow CS4030 SAW Controls and IndicatorsAuxiliary Switch LeftWater FlowValve Meters water supplyStow CS4030 SAW Components Accelerator system Stow CS4030 SAW Basic Engine InformationOil in crankcase Oil Fill Cap Remove to add engine oilChoosing Proper Blade Size Stow CS4030 SAW Choosing Proper Blade SizeRatio Engine RPM / 2000 desired BS RPM =Blade RPM vs. Surface Feet Per Minute Sfpm Stow CS4030 SAW Choosing Proper Blade SizeSpecifictoolsto be Used Stow CS4030 SAW Specific Tools / SAW BladesInstalling the Blade Stow CS4030 SAW Installing the BladeAlign flange pin through the blade into the inner flange Blade Direction of Rotation Tightening Direction Right Side125-175lbs.56.7-79.4Kgofweight Stow CS4030 SAW Installing the Blade12 In .48 cm Lbs 56.7-79.4 Kg Stacking Blades for Wide CutsRemoving The Blade Guard Blade GuardBlade Guards 30 and Smaller Stow CS4030 SAW Blade GuardsStow CS4030 SAW Water Delivery Systems Installing the Flange GuardBattery Setup Stow CS4030 SAW BatteryHandle fuel safely Fueling the SawDo not smoke while refueling Use Diesel Fuel onlyPointer Adjustment Stow CS4030 SAW Pointer AdjustmentCold Weather Operation Draining theWater SystemStow CS4030 SAW RAISE-LOWER Controls Setting the Depth IndicatorRaise Lower Controls Top ViewDepth Control Knob Depth Indicator Pointer Setting the Depth StopStow CS4030 SAW Bladeshaft Engage System Starting and Stoppingthe Engine Wheel Drive SystemRestarting After Running Out of Fuel Stow CS4030 SAW OperationOperating Synopsis Avoid Injury Stow CS4030 SAW Loading and TransportingMaintenance Stow CS4030 SAW MaintenanceStow CS4030 SAW Maintenance Oil Filter 125 Hours Changing Engine Oil And FilterEngine Oil Filter Filter Seal Lubrication Fuel Filter 200 HoursPrevent Crush Injury Engine Tune-UpCooling System Battery/Charging SystemRefer to your engine manual for additional information Replacing the Battery Stow CS4030 SAW MaintenanceRemove rear access panel Remove lower battery retainer, Item B, FigureTo Stop Bladeshaft Rotation Belts and PulleysTo Start Bladeshaft Rotation 16 Nut Tensioner Nut Adjustment Notches Blade Shaft Maintenance Rotary BeltTensioner Drive System Alignment Blade AlignmentBlade Flange Puller Removing the Inner Blade Flange Blade Shaft Tolerance Inner Flange Inside Face If the Inner Flange does not readilyWhile adjustment of the Depth Maximum Cut Depth AdjustmentCircuit Breakers Raise-Lower System PTO Drive MaintenanceRaise-Lower System Troubleshooting Adjustment Nut Rod End R Control AdjustmentPush-Pull Cable Neutral Safety Switch Hydraulic System MaintenanceHydraulic System Drains Hydraulic SystemLong Term Storage Remove the oil reservoir cap to speed oil drainingDecommissioning Saw/Components Slurry Control StripStow CS4030 SAW Troubleshooting Symptom Possible Cause Solution Stow CS4030 SAW TroubleshootingBlade Troubleshooting Page Stow CS4030 SAW Wiring Diagram Terms and Conditions of Sale Stow Construction Equipment Your Local Dealer is HERE’S HOW to GET Help