Graco Inc 307-638, 218-026, PRO4000 manual Gun Disassembly, Electrode Replacement

Page 18

SERVICE

Gun￿ Disassembly

3￿

Install￿ the￿ new￿ electrode￿ ￿￿2￿￿ with￿ the￿ wrench￿ ￿59c￿

6WARNING5

 

 

supplied￿￿ Do￿ not￿ overtighten￿

 

 

 

 

 

 

Installing￿ and￿ servicing￿ this￿ equipment￿ requires

 

CAUTION

 

 

access￿ to￿ parts￿ which￿ may￿ cause￿ electric￿ shock

 

 

 

 

 

 

 

 

or￿ other￿ serious￿ bodily￿ injury￿ if￿ the￿ work￿ is￿ not￿ per4 To￿ avoid￿ damaging￿ the￿ plastic￿ threads￿￿ be￿ very

formed￿ properly￿￿ Do￿ not￿ install￿ or￿ service￿ this

 

careful￿ when￿ installing￿ the￿ electrode￿

 

 

 

 

 

equipment￿ unless￿ you￿ are￿ trained￿ and￿ qualified￿

4￿

Reinstall￿ fluid￿ nozzle￿ and￿ air￿ cap￿ assembly￿ as

Follow￿ thePressure￿ ￿ Relief￿ Procedure￿ Warning,

 

described￿ inClean￿

￿ the￿ Air￿ Cap￿ and￿ Fluid￿￿Nozzle

page￿ 9￿￿ before￿ servicing￿ the￿ gun￿ or￿ any￿ part￿ of￿ the

system￿￿ Disconnect￿ the￿ fluid￿ hose￿ from￿ the￿ gun￿

 

 

 

 

 

KEY

45Fluid￿ Needle￿ Shaft￿ Assembly

59c Wrench

59c

 

NOTE: Check￿ all￿ possible￿ remedies￿ in￿ the Troubleshooting￿ Charts￿ before￿ disassembling the￿ gun￿

CAUTION

If￿ the￿ plastic￿ parts￿ of￿ the￿ gun￿ must￿ be￿ held￿ se4 45 curely￿￿ ALWAYS￿ clamp￿ them￿ in￿ padded￿ vice￿ jaws

to￿ prevent￿ damage￿ to￿ the￿ parts￿

ALWAYS￿ lubricate￿ o￿rings￿ and￿ seals￿ with￿ petro4 leum￿ jelly￿

ALWAYS￿ remove￿ gun￿ from￿ worksite￿ for￿ service￿ or repair￿￿ Service￿ or￿ repair￿ area￿ must￿ be￿ clean￿

Flush￿ the￿ gun￿ as￿ described￿ underFlush￿￿ the￿ Spray

Gun.￿ Follow￿ thePressure￿ ￿ Relief￿ Procedure￿ Warning

on￿ page￿ 9￿￿ Disconnect￿ the￿ air￿ and￿ fluid￿ line￿ from￿ the￿gun￿

Electrode￿ Replacement

￿￿Remove￿ the￿ air￿ cap￿ assembly￿ and￿ fluid￿ nozzle￿ as￿ de4 scribed￿ inClean￿ ￿ the￿ Air￿ Cap￿ and￿ Fluid￿￿Nozzle

Fig￿ 10

2￿ Unscrew￿ and￿ remove￿ the￿ electrode￿ ￿￿2￿￿ with￿ the wrench￿ ￿59c￿￿ supplied￿￿ See￿ Fig￿ ￿￿￿￿ If￿ the￿ needle shaft￿ assembly￿ ￿45￿￿ turns￿ while￿ trying￿ to￿ loosen￿ the electrode￿￿ hold￿ the￿ needle￿ shaft￿ assembly￿ nut￿ with￿ a small￿ wrench￿

18 307-638

Image 18
Contents Part Number 218±026, Series E Manual MID±RANGE ElectrostaticRev. AE Read and Retain for Reference Table of Contents TermsHose Safety Equipment Misuse HazardHazardous Fluid Hazard Fire or Explosion Hazard Flushing and Cleaning SafetyVentilate the Spray Booth HOW the Electrostatic AIR Spray GUN WorksTypical Installation NON±HAZARDOUS Area Hazardous AreaKEY Installation Ventilate the Spray BoothConnect the Fluid Line Refer to the Typical Check the Electrical Grounding See Fig Filter the Fluid Operating ChecklistOperation Spraying OperationInstall the Fluid Nozzle and Air Cap Adjust the Spray PatternClean the Air Cap and Fluid Nozzle MaintenanceDaily Care and Cleaning Follow the Pressure Relief Procedure Warning onFlush the Spray Gun Spray Pattern Troubleshooting Chart Problem Cause Solution Improper Spray PatternGUN Operation Troubleshooting Chart Problem Cause SolutionElectrical Troubleshooting Chart Test Power Supply Resistance Test Gun ResistanceTest Resistor Stud Resistance Gun Disassembly Electrode ReplacementResistor Stud Replacement Fluid Needle Packing Replacement Barrel Removal45f Service45d 45cPower Cartridge Replacement 18b3c 2 3a Turbine Alternator Removal Fan Air Valve Replacement Air Valve ReplacementMuffler and Check Valve Replacement ES ON±OFF Valve Removal & ReplacementFluid Adjusting Screw Replacement KEY81Ref No 59, Tool Kit Ref No Power CartridgeParts Drawing Includes items 59a±59h 59f 59e 59d 59g 59c 59b59a179±400 Parts List218±014 HANDLE, gun Includes item 2a 18b 186±127Repair Kits HOW to Order Replacement Parts Technical DataService Information Assembly Changed Status No. Part No NameAccessories 218±124 Electrostatic System Filter AIR or Paint 202±271218±123 Electrostatic System PRO4000H GUN Electrostatic High Conductivity KIT 222±029Graco PRO4000 Warranty and Disclaimers Important Phone Numbers