Graco Inc 307-638, 218-026, PRO4000 Filter the Fluid, Operating Checklist, Spraying Operation

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OPERATION

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including splashing in the eyes or on the skin, injury from moving parts or electric shock, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, when installing, cleaning or changing fluid nozzles, and whenever you stop spraying.

1.Turn the ES ON±OFF Valve lever to OFF.

2.Turn off the air and fluid supply to the gun.

3.Trigger the gun into a grounded metal waste container to relieve fluid pressure.

4.Open the pump drain valve, having a waste container ready to catch the drainage.

5.Leave the pump drain valve open until you are ready to spray again.

Filter the Fluid

Filter the fluid to remove coarse particles and sediment which could clog the spray nozzle.

3 in. (76 mm) Square Cutout

or

2 Fingers of Glove Cutoff

Fig 3

Operating Checklist

Check the following list daily, before starting to operate the system, to help ensure you of safe, efficient operation.

1.Be sure all operators are properly trained to safely operate an electrostatic air spray system.

2.Be sure all operators are trained how to prop- erly and completely relieve system pressure.

3.Be sure the system is thoroughly grounded. See FIRE OR EXPLOSION HAZARD on page 5, and Check the Electrical Grounding on page 8.

4.Be sure the operator and all persons entering the spray area are properly grounded by wear- ing shoes with conductive soles or personal grounding straps.

5.Operator must not wear gloves which insulate the hand from the spray gun. If worn, gloves must be conductive or modified as shown in Fig 3.

6.Be sure ventilation fans are operating properly.

7.Be sure the workpiece hangers are clean and grounded. Contact points must be sharp points or knife edges.

8.Be sure all refuse is removed from the spray booth.

9.Be sure all flammable liquids in spray booth are in approved, grounded containers.

10.Be sure all conductive objects within 20 ft (6 m) of the gun are electrically grounded and the floor of the spray area is electrically con- ductive and grounded.

Spraying Operation

This gun has a built±in lead and lag operation. The gun begins emitting air before the fluid is discharged. When you release the trigger, the fluid stops before the air flow stops. This helps prevent fluid buildup on the air cap.

When spraying, the ES indicator lights (BB) should glow, indicating the electrostatic charge. See Fig 2.

307-638￿9

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Contents Rev. AE Manual MID±RANGE ElectrostaticPart Number 218±026, Series E Read and Retain for Reference Terms Table of ContentsHose Safety Equipment Misuse HazardHazardous Fluid Hazard Ventilate the Spray Booth Flushing and Cleaning SafetyFire or Explosion Hazard HOW the Electrostatic AIR Spray GUN WorksTypical Installation NON±HAZARDOUS Area Hazardous AreaKEY Installation Ventilate the Spray BoothConnect the Fluid Line Refer to the Typical Check the Electrical Grounding See Fig Operation Operating ChecklistFilter the Fluid Spraying OperationAdjust the Spray Pattern Install the Fluid Nozzle and Air CapDaily Care and Cleaning MaintenanceClean the Air Cap and Fluid Nozzle Follow the Pressure Relief Procedure Warning onFlush the Spray Gun Problem Cause Solution Improper Spray Pattern Spray Pattern Troubleshooting ChartProblem Cause Solution GUN Operation Troubleshooting ChartElectrical Troubleshooting Chart Test Gun Resistance Test Power Supply ResistanceTest Resistor Stud Resistance Electrode Replacement Gun DisassemblyResistor Stud Replacement Barrel Removal Fluid Needle Packing Replacement45d Service45f 45cPower Cartridge Replacement 18b3c 2 3a Turbine Alternator Removal Air Valve Replacement Fan Air Valve ReplacementFluid Adjusting Screw Replacement ES ON±OFF Valve Removal & ReplacementMuffler and Check Valve Replacement KEY81Parts Drawing Ref No Power CartridgeRef No 59, Tool Kit Includes items 59a±59h 59f 59e 59d 59g 59c 59b59a218±014 HANDLE, gun Includes item 2a Parts List179±400 18b 186±127Repair Kits Service Information Technical DataHOW to Order Replacement Parts Assembly Changed Status No. Part No NameAccessories 218±123 Electrostatic System Filter AIR or Paint 202±271218±124 Electrostatic System PRO4000H GUN Electrostatic High Conductivity KIT 222±029Important Phone Numbers Graco PRO4000 Warranty and Disclaimers