Graco Inc 307-638, 218-026, PRO4000 Typical Installation, NON±HAZARDOUS Area Hazardous Area, Key

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TYPICAL INSTALLATION

A

M

T

N

B C DO E

H

G

W

G

JP

R

K

FQ

L

U

V

NON±HAZARDOUS AREA

HAZARDOUS AREA

Power Supply Must Be Interlocked

With Spray Booth Exhaust Fan.

S

X

WARNING

SIGN

KEY

A

Main Air Supply Line

J

Pump Ground Wire

Q

Spray Gun Ground Wire

K

Fluid Filter

R

Grounded Air Supply Hose

B

Ventilation Fan Interlock Solenoid Valve

L

Fluid Supply Line Shutoff Valve

S

Electrostatic Spray Gun

C

Main Air Supply Shutoff Valve (bleed±type)

M

Fluid Pressure Regulator

T

ES On±Off Valve Lever

D

Air & Water Separator

N

Fluid Supply Line

U

Air Line Drain Valve

E

Pump Air Supply Shutoff Valve (bleed±type)

O

Air Filter (5 micron)

V

Fluid Drain Valve

F

Air Line Lubricator

P

Air Supply Line

W

Gun Air Inlet

G

Air Pressure Regulator

 

Shutoff Valve (bleed±type)

X

Gun Fluid Inlet

H

Pump

 

 

 

 

 

The Typical Installation shown above is only a guide for selecting and installing electrostatic air spray systems. It is not an actual system design. The particular type and size system for your operation must be custom designed for your needs. For assistance in designing a system, contact your Graco representative.

Warning Signs

Mount warning signs in the spray area where they can easily be seen and read by all operators. See the ACCESSORIES section to order.

WARNING

Installing and servicing this equipment requires ac- cess to parts which may cause electric shock or other serious bodily injury if work is not performed properly.

Do not install or service this equipment unless you are trained and qualified.

Be sure your installation complies with National, State and Local codes for the installation of electrical apparatus in a Class 1, Group D, Divisions 1 and 2 Hazardous Location.

6￿3￿7￿638

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Contents Part Number 218±026, Series E Manual MID±RANGE ElectrostaticRev. AE Read and Retain for Reference Table of Contents TermsHose Safety Equipment Misuse HazardHazardous Fluid Hazard Fire or Explosion Hazard Flushing and Cleaning SafetyVentilate the Spray Booth HOW the Electrostatic AIR Spray GUN WorksTypical Installation NON±HAZARDOUS Area Hazardous AreaKEY Installation Ventilate the Spray BoothConnect the Fluid Line Refer to the Typical Check the Electrical Grounding See Fig Filter the Fluid Operating ChecklistOperation Spraying OperationInstall the Fluid Nozzle and Air Cap Adjust the Spray PatternClean the Air Cap and Fluid Nozzle MaintenanceDaily Care and Cleaning Follow the Pressure Relief Procedure Warning onFlush the Spray Gun Spray Pattern Troubleshooting Chart Problem Cause Solution Improper Spray PatternGUN Operation Troubleshooting Chart Problem Cause SolutionElectrical Troubleshooting Chart Test Power Supply Resistance Test Gun ResistanceTest Resistor Stud Resistance Gun Disassembly Electrode ReplacementResistor Stud Replacement Fluid Needle Packing Replacement Barrel Removal45f Service45d 45cPower Cartridge Replacement 18b3c 2 3a Turbine Alternator Removal Fan Air Valve Replacement Air Valve ReplacementMuffler and Check Valve Replacement ES ON±OFF Valve Removal & ReplacementFluid Adjusting Screw Replacement KEY81Ref No 59, Tool Kit Ref No Power CartridgeParts Drawing Includes items 59a±59h 59f 59e 59d 59g 59c 59b59a179±400 Parts List218±014 HANDLE, gun Includes item 2a 18b 186±127Repair Kits HOW to Order Replacement Parts Technical DataService Information Assembly Changed Status No. Part No NameAccessories 218±124 Electrostatic System Filter AIR or Paint 202±271218±123 Electrostatic System PRO4000H GUN Electrostatic High Conductivity KIT 222±029Graco PRO4000 Warranty and Disclaimers Important Phone Numbers