Graco Inc PRO4000, 307-638, 218-026 manual Barrel Removal, Fluid Needle Packing Replacement

Page 20

SERVICE

Barrel￿ Removal

 

KEY

 

1.

Uns￿r!w￿ t$!￿ nut￿ ￿19￿￿ ￿t￿ t$!￿ ￿￿rr!l￿ "lu%

 

19

Nut

￿ %nl!t.￿ S!!￿ F%#

 

12.

 

20

Flu% ￿ Tu￿!

 

 

30

C￿ps￿r!w

 

 

 

2.

Pull￿ t$!￿ "lu% ￿ tu￿!￿ ￿20￿￿ out￿ o"￿ t$!￿ "lu%

￿ %nl!t.

59f

Wr!n￿$

 

 

3.

R!mov!￿ t$!￿ tr%##!r￿ ￿y￿ r!mov%n#￿ t$!￿ s￿r!ws￿ ￿n

 

 

sp￿￿!rs￿ "rom￿ t$!￿ #un.

 

 

19

 

 

 

 

20

4.R!mov!￿ t$!￿ ES￿ %n %￿￿tor￿ l%#$ts￿ "rom￿ t$!￿ so￿k!t $!￿ ￿ ￿￿ps￿r!ws￿ ￿30￿.

￿. Us%n#￿ t$!￿ wr!n￿$￿ ￿￿9"￿￿ suppl%! ￿￿ loos!n￿ ￿n ￿ r!4 mov!￿ t$!￿ two￿ so￿k!t￿ $!￿ ￿ ￿￿ps￿r!ws￿ ￿30￿￿ "rom￿ t$! #un.

￿. Hol ￿ t$!￿ #un￿ $￿n l!￿ ￿2￿￿ w%t$￿ on!￿ $￿n ￿ ￿n ￿ pull str￿%#$t￿ up￿ to￿ r!mov!￿ t$!￿ #un￿ ￿￿rr!l￿ ￿18￿.￿ S!!￿ F%# 13.

CAUTION

To￿ ￿vo% ￿ ￿m￿#%n#￿ t$!￿ pow!r￿ ￿￿rtr% #!￿￿ ￿lw￿ys pull￿ t$!￿ #un￿ ￿￿rr!l￿ str￿%#$t￿ ￿w￿y.￿ I"￿ n!￿!ss￿ry￿ #!ntly￿ mov!￿ t$!￿ #un￿ ￿￿rr!l￿ "rom￿ s% !￿ to￿ s% !￿ to "r!!￿ %t￿ "rom￿ t$!￿ #un￿ $￿n l!.

Fig￿ 12

NOTE: T$!￿ #￿sk!t￿ ￿4￿￿￿ s$oul ￿ ￿!￿ l!"t￿ %n￿ t$!￿ #un￿ $￿n l!

￿9"

30

￿2￿￿ %"￿ t$!￿ #￿sk!t￿ %s￿ not￿ to￿ ￿!￿ r!pl￿￿! .

KEY

 

 

2

Gun￿ H￿n l!

To￿ install￿ the￿ barrel￿ (18),￿ follow￿ the￿ procedure￿ below:

3

Pow!r￿ C￿rtr% #!

 

 

18

Gun￿ B￿rr!l

 

 

46

G￿sk!t

1. B!￿ sur!￿ t$!￿ #￿sk!t￿ ￿4￿￿￿ %s￿ %n￿ pl￿￿!.￿ R!pl￿￿!￿ ￿ %"￿

￿m4

￿#!

.￿ Pl￿￿!￿ t$!￿ ￿￿rr!l￿ ov!r￿ t$!￿ pow!r￿ ￿￿rtr% #!￿ ￿3￿

￿n

￿ onto￿ t$!￿ #un￿ $￿n l!￿ ￿2￿.￿ S!!￿ F%#￿13.

 

 

2.Inst￿ll￿ t$!￿ two￿ so￿k!t￿ $!￿ ￿ ￿￿ps￿r!ws￿ ￿30￿￿ ￿n t%#$t!n￿ w%t$￿ t$!￿ wr!n￿$￿ ￿￿9"￿￿ suppl%! .￿ S!!￿ F%#￿12.

3.Sn￿p￿ t$!￿ ES￿ %n %￿￿tor￿ l%#$ts￿ %n￿ pl￿￿!￿ ov!r￿ t$!￿ so￿k!t $!￿ ￿ ￿￿ps￿r!ws￿ ￿30￿.

4.

Ins!rt￿ t$!￿ "lu% ￿ tu￿!￿ ￿20￿￿ %nto￿ t$!￿ "lu%

￿ %nl!t￿ o"￿ t$!￿ #un

 

￿￿rr!l￿ ￿n ￿ t%#$t!n￿ t$!￿ nut￿ ￿19￿.

2

 

 

￿.

Inst￿ll￿ t$!￿ tr%##!r￿ w%t$￿ t$!￿ s￿r!ws￿ ￿n

￿ sp￿￿!rs.￿ T!st

 

t$!￿ #un￿ r!s%st￿n￿!￿ ￿s￿ %nstru￿t! ￿ on￿ p￿#!￿ 1￿.

Fig￿ 13

Fluid￿ Needle￿ Packing￿ Replacement

18

3

4￿

1.

R!mov!￿ t$!￿ ￿%r￿ ￿￿p￿ ￿ss!m￿ly￿ ￿n

￿ "lu% ￿ nozzl!￿ ￿s￿KEY!4

 

 

 

s￿r%￿! ￿ %nClean￿ ￿ the￿ Air￿ Cap￿ and￿ Fluid￿.Nozzle 45e

P￿￿k%n#￿ Nut

￿9￿

 

 

59b

Wr!n￿$

 

2.

R!mov!￿ t$!￿ !l!￿tro !￿ ￿s￿

!s￿r%￿! ￿ un !r

 

 

 

Electrode￿ Replacement.

 

 

 

3.

R!mov!￿ t$!￿ #un￿ ￿￿rr!l￿ ￿s￿ !s￿r%￿! ￿Barrelun !r￿

 

 

 

Removal.

 

 

4￿!

4.Uns￿r!w￿ t$!￿ p￿￿k%n#￿ nut￿ ￿4￿!￿￿ us%n#￿ t$!￿ wr!nFig￿$ ￿ 14 ￿￿9￿￿￿ suppl%! .￿ S!!￿ F%#￿ 14.

20 307-638

Image 20
Contents Manual MID±RANGE Electrostatic Rev. AEPart Number 218±026, Series E Read and Retain for Reference Table of Contents TermsHazardous Fluid Hazard Hose SafetyEquipment Misuse Hazard Flushing and Cleaning Safety Ventilate the Spray BoothFire or Explosion Hazard HOW the Electrostatic AIR Spray GUN WorksKEY Typical InstallationNON±HAZARDOUS Area Hazardous Area Connect the Fluid Line Refer to the Typical InstallationVentilate the Spray Booth Check the Electrical Grounding See Fig Operating Checklist OperationFilter the Fluid Spraying OperationInstall the Fluid Nozzle and Air Cap Adjust the Spray PatternMaintenance Daily Care and CleaningClean the Air Cap and Fluid Nozzle Follow the Pressure Relief Procedure Warning onFlush the Spray Gun Spray Pattern Troubleshooting Chart Problem Cause Solution Improper Spray PatternGUN Operation Troubleshooting Chart Problem Cause SolutionElectrical Troubleshooting Chart Test Power Supply Resistance Test Gun ResistanceTest Resistor Stud Resistance Gun Disassembly Electrode ReplacementResistor Stud Replacement Fluid Needle Packing Replacement Barrel RemovalService 45d45f 45c3c 2 3a Power Cartridge Replacement18b Turbine Alternator Removal Fan Air Valve Replacement Air Valve ReplacementES ON±OFF Valve Removal & Replacement Fluid Adjusting Screw ReplacementMuffler and Check Valve Replacement KEY81Ref No Power Cartridge Parts DrawingRef No 59, Tool Kit Includes items 59a±59h 59f 59e 59d 59g 59c 59b59aParts List 218±014 HANDLE, gun Includes item 2a179±400 18b 186±127Repair Kits Technical Data Service InformationHOW to Order Replacement Parts Assembly Changed Status No. Part No NameAccessories Filter AIR or Paint 202±271 218±123 Electrostatic System218±124 Electrostatic System PRO4000H GUN Electrostatic High Conductivity KIT 222±029Graco PRO4000 Warranty and Disclaimers Important Phone Numbers