Graco Inc 218-026, 307-638, PRO4000 manual Installation, Ventilate the Spray Booth

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INSTALLATION

Ventilate the Spray Booth

WARNING

To prevent hazardous concentrations of toxic and/or flammable vapors, spray only in a properly ventilated spray booth. Never operate the spray gun unless ventilation fans are operating.

Check and follow all of the National, State and Local codes regarding air exhaust velocity requirements.

Check and follow all local safety and fire codes and OSHA standard 1910±107(b)(5)(i).

NOTE: High velocity air exhaust will decrease the oper- ating efficiency of the electrostatic system. Air exhaust velocity of 100±150 ft/min (31±46 linear meters/minute) should be sufficient.

Connect the Air Line (Refer to the Typical Installation Drawing)

WARNING

To reduce the risk of electric shock or other serious bodily injury, the air supply hose must be electri- cally connected to a true earth ground. Use Only

Graco Electrically Conductive Air Supply Hose. This hose, and the gun, have special threads which prevent using any other type of hose with the gun. See the ACCESSORIES sec- tion to order the hose.

1.Connect the air supply hose (R) between the air sup- ply line and the gun's air inlet (W). The gun air inlet fitting has a left hand thread. Connect the air supply hose ground wire (Q) to a true earth ground.

2.Install an air line filter (O) and an air and water sepa- rator (D) on the air line to ensure a dry, clean air sup- ply to the gun. Dirt and moisture can ruin the appear- ance of your finished workpiece and can cause the gun to malfunction.

3.Install a bleed±type air regulator (G) on the pump and gun air supply lines to control air pressure to the pump and gun.

4.Install a bleed±type air shutoff valve (C, E, P) on the main air line, the pump line, and each gun air supply line to shut off air to the pump and/or gun(s). Install an additional bleed±type valve on each pump air supply line to relieve air trapped between this valve and the pump after the air regulator is shut off.

WARNING

The bleed±type air shutoff valve is required in your system to relieve air trapped between this valve and the pump after the air regulator is closed. Trapped air can cause the pump to cycle unex- pectedly, which could result in serious bodily in- jury, including splashing in the eyes or on the skin and injury from moving parts.

5.Install an air line lubricator (F) as close to the pump

(H) as possible.

Connect the Fluid Line (Refer to the Typical

Installation Drawing)

1.Before connecting the fluid line (N), blow it out with air and flush it with solvent. Use solvent which is com- patible with the fluid to be sprayed.

2.Install a fluid regulator (M) on the fluid line to control fluid pressure to the gun.

3.Install a fluid filter (K) and drain valve (V) at the pump outlet.

WARNING

The fluid drain valve (V) is required in your system to assist in relieving fluid pressure in the displace- ment pump, hose and gun; triggering the gun to relieve pressure may not be sufficient. Install a drain valve close to the pump's fluid oulet. The drain valve reduces the risk of property damage or serious bodily injury, including splashing in the eyes or on the skin and contamination from haz- ardous fluids.

4.Connect the fluid line to the 3/8±18.6(m) gun fluid in- let (X).

3￿7￿638￿7

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Contents Read and Retain for Reference Manual MID±RANGE ElectrostaticRev. AE Part Number 218±026, Series E Terms Table of ContentsEquipment Misuse Hazard Hose SafetyHazardous Fluid Hazard HOW the Electrostatic AIR Spray GUN Works Flushing and Cleaning SafetyVentilate the Spray Booth Fire or Explosion HazardNON±HAZARDOUS Area Hazardous Area Typical InstallationKEY Ventilate the Spray Booth InstallationConnect the Fluid Line Refer to the Typical Check the Electrical Grounding See Fig Spraying Operation Operating ChecklistOperation Filter the FluidAdjust the Spray Pattern Install the Fluid Nozzle and Air CapFollow the Pressure Relief Procedure Warning on MaintenanceDaily Care and Cleaning Clean the Air Cap and Fluid NozzleFlush the Spray Gun Problem Cause Solution Improper Spray Pattern Spray Pattern Troubleshooting ChartProblem Cause Solution GUN Operation Troubleshooting ChartElectrical Troubleshooting Chart Test Gun Resistance Test Power Supply ResistanceTest Resistor Stud Resistance Electrode Replacement Gun DisassemblyResistor Stud Replacement Barrel Removal Fluid Needle Packing Replacement45c Service45d 45f18b Power Cartridge Replacement3c 2 3a Turbine Alternator Removal Air Valve Replacement Fan Air Valve ReplacementKEY81 ES ON±OFF Valve Removal & ReplacementFluid Adjusting Screw Replacement Muffler and Check Valve ReplacementIncludes items 59a±59h 59f 59e 59d 59g 59c 59b59a Ref No Power CartridgeParts Drawing Ref No 59, Tool Kit18b 186±127 Parts List218±014 HANDLE, gun Includes item 2a 179±400Repair Kits Assembly Changed Status No. Part No Name Technical DataService Information HOW to Order Replacement PartsAccessories PRO4000H GUN Electrostatic High Conductivity KIT 222±029 Filter AIR or Paint 202±271218±123 Electrostatic System 218±124 Electrostatic SystemImportant Phone Numbers Graco PRO4000 Warranty and Disclaimers