Graco Inc 307-638, 218-026, PRO4000 manual Fan Air Valve Replacement

Page 24

SERVICE

Fan Air Valve Replacement

1.Place a wrench on the flats of the valve housing (33) and remove it from the handle (2). See Fig 20.

2.Remove the retaining ring (31).

3.Rotate the air adjusting screw (34) counterclockwise until it is disengaged from the valve housing threads. Pull the adjusting screw (34) out of the valve hous- ing (33).

4.Clean all the parts and inspect them for wear or dam- age. If replacing the seal (40), unscrew it clockwise and remove it from the adjusting screw.

5.Apply medium grade thread sealant to the small threads on the end of the adjusting screw (34) and install a new seal (left hand thread).

6.When reassembling the fan air valve, lubricate the o± ring (32) and the adjusting screw threads with petro- leum jelly.

7.After the retaining ring (31) is installed on the adjust- ing screw (34), back the adjusting screw out of the valve housing (33) until it bottoms out against the re- taining ring (31).

8.Apply PTFErpaste to the threads of the valve hous- ing (33) and install it in the handle (2). Torque the housing (33) to 1.1±1.4 NSm (10±12 in±lb).

Air Valve Replacement

1.Using a screwdriver, remove the retainer (27), spring (26), and air valve (25). See Fig 21.

CAUTION

Clean all parts in non±conductive solvent compat- ible with the fluid being used, such as xylol or min- eral spirits. Use of conductive solvents can cause the gun to malfunction.

2.Remove the trigger by removing the screws and the spacers from the gun.

3.Unscrew and remove the guide (24) and packing (47) from the front of the gun handle (2).

4.Apply PTFE tape to the threads of the guide (24). In- stall the new packing (47) and guide (24) in the front of the gun handle (2). Tighten the guide (24) finger tight only.

5.Install the new air valve (25) and spring (26) into the back of the gun handle (2).

6.Apply PTFE tape to the threads of the retainer (27). Install the retainer (27) in the back of the gun handle

(2) and tighten with a screwdriver.

7.Reinstall the trigger with the screws and spacers.

8.Squeeze the trigger and tighten the guide (24) just until the valve (25) will not return when the trigger is released. Then loosen the guide just enough so the valve stem returns freely when the gun is triggered and released.

KEY

 

 

KEY

 

 

Apply

2

Gun Handle

2

2

Gun Handle

 

 

PTFE

31

Retaining Ring

 

24

Guide

 

 

 

tape

32

O-Ring

 

25

Air Valve Assembly

2

 

27

33

Valve Housing

 

26

Spring

 

 

 

34

Adjusting Screw

 

27

Retainer

 

 

40

Valve Seal

 

47

Packing

 

 

 

 

40

 

 

 

 

 

 

31

 

 

 

 

 

 

 

32

 

 

 

 

 

 

34

 

 

26

 

 

 

 

 

 

 

 

 

 

 

 

25

33

Torque to 1.1±1.4 NSm (10±12 in±lb)

24

47

Apply

 

PTFE

 

tape

 

Fig 20

 

Fig 21

￿4 ￿￿7￿6￿8

Image 24
Contents Manual MID±RANGE Electrostatic Rev. AEPart Number 218±026, Series E Read and Retain for Reference Table of Contents TermsHose Safety Equipment Misuse HazardHazardous Fluid Hazard Flushing and Cleaning Safety Ventilate the Spray BoothFire or Explosion Hazard HOW the Electrostatic AIR Spray GUN WorksTypical Installation NON±HAZARDOUS Area Hazardous AreaKEY Installation Ventilate the Spray BoothConnect the Fluid Line Refer to the Typical Check the Electrical Grounding See Fig Operating Checklist OperationFilter the Fluid Spraying OperationInstall the Fluid Nozzle and Air Cap Adjust the Spray PatternMaintenance Daily Care and CleaningClean the Air Cap and Fluid Nozzle Follow the Pressure Relief Procedure Warning onFlush the Spray Gun Spray Pattern Troubleshooting Chart Problem Cause Solution Improper Spray PatternGUN Operation Troubleshooting Chart Problem Cause SolutionElectrical Troubleshooting Chart Test Power Supply Resistance Test Gun ResistanceTest Resistor Stud Resistance Gun Disassembly Electrode ReplacementResistor Stud Replacement Fluid Needle Packing Replacement Barrel RemovalService 45d45f 45cPower Cartridge Replacement 18b3c 2 3a Turbine Alternator Removal Fan Air Valve Replacement Air Valve ReplacementES ON±OFF Valve Removal & Replacement Fluid Adjusting Screw ReplacementMuffler and Check Valve Replacement KEY81Ref No Power Cartridge Parts DrawingRef No 59, Tool Kit Includes items 59a±59h 59f 59e 59d 59g 59c 59b59aParts List 218±014 HANDLE, gun Includes item 2a179±400 18b 186±127Repair Kits Technical Data Service InformationHOW to Order Replacement Parts Assembly Changed Status No. Part No NameAccessories Filter AIR or Paint 202±271 218±123 Electrostatic System218±124 Electrostatic System PRO4000H GUN Electrostatic High Conductivity KIT 222±029Graco PRO4000 Warranty and Disclaimers Important Phone Numbers