Graco Inc PRO4000, 307-638, 218-026 manual Turbine Alternator Removal

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SERVICE

Turbine Alternator Removal

1.Remove power cartridge from the gun handle as described under Power Cartridge Replacement.

2.Carefully twist the turbine alternator (3a) counter- clockwise and pull it off the power supply (5) until just disengaged from the coupling. Then continue to slowly pull the turbine alternator away from the power supply, disconnecting the 3-wire connector (HH). See Fig 19.

3.Using an ohmmeter, test the coil in the turbine alter- nator (3a). Measure the resistance between the two outer terminals of the 3-wire connector (HH). The re- sistance should be 3±5 ohms. If the reading varies from this value, replace the alternator.

4.Measure the resistance between each outer terminal of the 3-wire connector (HH) and the turbine alterna- tor housing. The resistance should be infinite. If the resistance is not infinite, replace the alternator.

5.Partially connect the 3-wire connector (HH) onto the prongs inside the power supply (5). See Fig 19. Us- ing a small screwdriver, push the connector onto the prongs until seated.

6.Slide the turbine alternator (3a) onto the power sup- ply, being sure to align the coupling between the power supply and the turbine alternator housing. Then twist the turbine alternator clockwise to lock the coupling.

7.Install the power cartridge in the gun handle as de- scribed under Power Cartridge Replacement.

KEY

HH3±wire Connector

3a

Alternator

3a

5

Power Supply

HH

 

 

5

Fig 19

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Contents Read and Retain for Reference Manual MID±RANGE ElectrostaticRev. AE Part Number 218±026, Series E Terms Table of ContentsHazardous Fluid Hazard Hose SafetyEquipment Misuse Hazard HOW the Electrostatic AIR Spray GUN Works Flushing and Cleaning SafetyVentilate the Spray Booth Fire or Explosion HazardKEY Typical InstallationNON±HAZARDOUS Area Hazardous Area Connect the Fluid Line Refer to the Typical InstallationVentilate the Spray Booth Check the Electrical Grounding See Fig Spraying Operation Operating ChecklistOperation Filter the FluidAdjust the Spray Pattern Install the Fluid Nozzle and Air CapFollow the Pressure Relief Procedure Warning on MaintenanceDaily Care and Cleaning Clean the Air Cap and Fluid NozzleFlush the Spray Gun Problem Cause Solution Improper Spray Pattern Spray Pattern Troubleshooting ChartProblem Cause Solution GUN Operation Troubleshooting ChartElectrical Troubleshooting Chart Test Gun Resistance Test Power Supply ResistanceTest Resistor Stud Resistance Electrode Replacement Gun DisassemblyResistor Stud Replacement Barrel Removal Fluid Needle Packing Replacement45c Service45d 45f3c 2 3a Power Cartridge Replacement18b Turbine Alternator Removal Air Valve Replacement Fan Air Valve ReplacementKEY81 ES ON±OFF Valve Removal & ReplacementFluid Adjusting Screw Replacement Muffler and Check Valve ReplacementIncludes items 59a±59h 59f 59e 59d 59g 59c 59b59a Ref No Power CartridgeParts Drawing Ref No 59, Tool Kit18b 186±127 Parts List218±014 HANDLE, gun Includes item 2a 179±400Repair Kits Assembly Changed Status No. Part No Name Technical DataService Information HOW to Order Replacement PartsAccessories PRO4000H GUN Electrostatic High Conductivity KIT 222±029 Filter AIR or Paint 202±271218±123 Electrostatic System 218±124 Electrostatic SystemImportant Phone Numbers Graco PRO4000 Warranty and Disclaimers