TROUBLESHOOTING CHART
Note: Troubleshooting problems may have similar causes and solutions.
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| PROBLEM |
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| POSSIBLE CAUSE |
| SOLUTION |
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| Tank petcock is open |
| Close petcock | |||||||||||||||||
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| Low pressure or not |
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| enough air |
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| Fittings Leak |
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| Check fittings with soapy water. Tighten or reseal leaking fittings. |
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| DO NOT OVERTIGHTEN. |
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| Compressor does not |
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| stop |
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| Restricted air intake |
| Clean or replace air filter element. | |||||||||||||||
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| Prolonged excessive use of air |
| Decrease amount of air used. | |||||||||||
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| Compressor not large enough |
| Check air requirement of accessory. If it is higher than CFM and |
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| pressure supplied by compressor, you need a larger compressor. |
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| Most accessories are rated at 25% of actual CFM while running |
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| continuously. |
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| Restricted check valve |
| Remove and clean or replace. | |||||||||||
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| Hole in air hose |
| Check and replace if necessary. | |||||||||||
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| Tank leaks |
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| WARNING: | Immediately replace tank. DO NOT attempt to |
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| repair. |
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| Blown seals | Replace any faulty seals. | |||||||||||||
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| Valve leaks | Replace worn parts and reassemble with new seals. | ||||||||||||
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| Leaking or worn piston seal |
| Replace piston and cylinder sleeve assemblies. | ||||||||||||
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| Excessive starting and |
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| Fittings leak |
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| Check fittings with soapy water. Tighten or reseal leaking fittings. |
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| stopping, while not in |
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| DO NOT OVERTIGHTEN. |
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| use |
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| Replace worn parts and reassemble with new seals. |
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| Replace any faulty seals. | ||||||||
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| Air leaks from regulator, |
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| Dirty or damaged regulator |
| Replace regulator or internal parts. | |||||||||||||||
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| or regulator does not |
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| internal parts. |
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| regulate pressure |
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| This is normal |
| If pressure drops too low, adjust regulator while accessory is used. | |||||||||||||||
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| Regulated pressure |
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| gauge reading drops |
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| Compressor not large enough |
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| Check air requirement of accessory. If it is higher than CFM and |
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| when air accessory is |
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| pressure supplied by compressor, you need a larger compressor. |
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| being used |
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| Most accessories are rated at 25% of actual CFM while running |
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| Low voltage |
| Furnish adequate power. If using extension cord, try without. | ||||||||||||||||
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| Circuit breaker trips |
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| (fuse blows) too often |
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| Excessive wire length |
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| Consult electrician. |
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| Restricted air passages |
| Contact authorized service center. | ||||||||||||
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| Back pressure in pump head |
| Replace check valve, pressure switch bleeder valve. | ||||||||||||
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| Poor ventilation |
| Relocate compressor to an area with cool, dry and | |||||||||||||||
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| Overheating |
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| air. |
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| Dirty cooling surfaces |
| Clean all cooling surfaces of pump and motor thoroughly. | |||||||||||
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| Leaking valve |
| Replace worn parts and reassemble with new seals. | |||||||||||
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| Low voltage |
| Furnish adequate power. | |||||||||||||
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| Motor stalls |
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| Defective pressure switch |
| Replace pressure switch bleeder valve. | |||||||||||
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| bleeder valve |
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18 |