Grizzly G1033X owner manual Cutting

Page 29

Cutting

Symptom

Possible Cause

Possible Solution

 

 

 

 

 

 

 

Excessive snipe (gouge in the end of

1.

One or both of the bed rollers are set

1.

Lower the bed rollers (Page 20).

the board that is uneven with the rest of

 

too high.

 

 

 

 

 

the cut).

2.

Outfeed extension slopes down or is

2.

Shim the outfeed extension wing level

 

Note: A small amount of snipe is

 

not level with the main table.

 

with the main table.

 

 

3.

Chipbreaker or pressure bar set too

3.

Raise the height of the chipbreaker or

inevitable with all types of planers. The

key is minimizing it as much as possible.

 

low.

 

pressure bar (Page 30).

 

 

4.

Workpiece is not supported as it

4.

Hold the workpiece up slightly as it

 

 

leaves the planer.

 

leaves the outfeed end of the planer.

 

 

 

 

 

 

 

Workpiece stops/slows in the middle of

1.

Taking too heavy of a cut.

1.

Take a lighter cut.

 

 

the cut.

2.

One or both of the bed rollers are set

2.

Lower/raise the bed rollers (Page

 

 

too low or too high.

 

20).

 

 

 

 

3.

Chipbreaker or pressure bar set too

3.

Raise the height of the chipbreaker or

 

 

low.

 

pressure bar (Page 30).

 

 

4.

Feed rollers set too low or too high.

4.

Adjust the feed rollers to the correct

 

 

 

 

height (Page 30)

 

 

 

5.

Table not parallel with head casting.

5.

Adjust the table so it is parallel to the

 

 

 

 

head casting.

 

 

 

 

6.

Pitch and glue build up on planer

6.

Clean the

internal

cutterhead

 

 

components.

 

components

with

a

pitch/resin

 

 

 

 

dissolving solvent.

 

 

 

 

 

 

 

Chipping (consistent pattern).

1.

Knots or conflicting grain direction in

1.

Inspect workpiece for knots and grain

 

 

wood.

 

direction; only use clean stock.

 

2.

Nicked or chipped carbide cutter.

2.

Rotate or replace the affected cutter

 

 

 

 

(Page 27).

 

 

 

 

3.

Feeding workpiece too fast.

3.

Slow down the feed rate (Page 19).

 

4.

Taking too deep of a cut.

4.

Take a smaller depth of cut. (Always

 

 

 

 

reduce cutting depth when surface

 

 

 

 

planing or working with hard woods.)

 

5.

Misaligned chipbreaker.

5.

Adjust both sides of the chipbreaker

 

 

 

 

to the correct height

(Page 30).

 

 

 

 

 

Fuzzy grain.

1.

Wood may have high moisture content

1.

Check moisture content and allow to

 

 

or surface wetness.

 

dry if moisture is too high.

 

 

2.

Dull cutters.

2.

Rotate/replace the cutters (Page 27).

 

 

 

 

 

Long lines or ridges that run along the

1.

Nicked or chipped cutter(s).

1.

Rotate/replace the cutters (Page 27).

length of the board

 

 

 

 

 

 

 

 

 

 

 

 

 

Uneven knife marks, wavy surface, or

1.

Feeding workpiece too fast.

1.

Slow down the feed rate.

 

chatter marks across the face of the

2.

Chipbreaker or pressure bar set

2.

Adjust the height of the chipbreaker or

board.

 

unevenly.

 

pressure bar (Page 30).

 

 

 

 

 

 

3.

Carbide cutters not installed evenly.

3.

Make sure carbide cutters do not

 

 

 

 

have debris under them; make sure

 

 

 

 

cutters are torqued down evenly.

 

4.

Worn cutterhead bearings.

4.

Replace cutterhead bearings.

 

 

 

 

 

Glossy surface.

1.

Carbide cutters are dull.

1.

Rotate/replace the cutters (Page 27).

 

2.

Feed rate too slow.

2.

Increase the feed rate (Page 19).

 

3.

Cutting depth too shallow.

3.

Increase the depth of cut.

 

 

 

 

 

 

Chip Marks (inconsistent pattern).

1.

Chips aren't being properly expelled

1.

Use a dust collection system; adjust

 

 

from the cutterhead.

 

the chip deflector in or out depending

 

 

 

 

on your setup (Page 33).

 

 

 

 

 

 

 

 

 

Model G1033X (Mfg. since 4/10)

 

 

 

 

 

 

-27-

Image 29
Contents Model G1033X 20 5HP Spiral Cutterhead Planer Page Table of Contents Contact Info IntroductionManual Accuracy Identification Machine Data Sheet Cutterhead Info Safety Instructions for Machinery SafetyKeep children/visitOrs away Use a GrOunded pOwer supply rated FOr the machine amperaGeMaintain machinery with care.­ Many machines can eJect wOrKpieces tOward OperatOrRemoving jammed workpieces Additional Safety for PlanersUnplugging during adjustments Circuit Requirements 220V Single-PhaseItems Needed for Set Up SET UPUnpacking Description QtyBox Inventory Figure Qty InventoryHardware Recognition Chart Before cleaning, gather the following CleanupSite Considerations Weight LoadExtension Wings Moving & Placing PlanerComponents and Hardware Needed Qty To attach the table extension wingsDust Hood To install the handwheelHandwheel To check the gearbox oil level Gearbox Oil Level Connecting to PowerTest Run Tighten V-Belts Recommended AdjustmentsBasic steps of operating the planer are as follows Operation Safety Basic OperationOperations Feed Speed Operation TipsBed Rollers Adjustment Height Range 002-0.020 Tools Needed QtyTo adjust the bed rollers G7315Z-Heavy-Duty Shop FOX Mobile Base AccessoriesH4978 T20446 H4979 H9893-Replacement Inserts 10 PackCleaning MaintenanceSchedule BeltsTension screw locations LubricationTroubleshooting ServiceCutting To rotate or change a carbide cutter Rotating/Changing Carbide CuttersTools Needed Qty Chain Tension To adjust the chain tensionTable Parallelism Maximum Allowable TolerancesChain Tension instructions on Table Parallelism InspectionDistance Below Cutter Edge at *BDC Internal Component HeightsAdjusting chip breaker height Model G1033X Mfg. since 4/10 Planer Chip Deflector Gap Setting To adjust feed roller spring tensionTo adjust the deflector position Spring TensionTo calibrate the scale Scale CalibrationAnti-Kickback Fingers Should you find that the pulleys are out of alignment Pulley AlignmentElectrical Components Motor Junction Box Control Panel Magnetic SwitchMagnetic Switch Wiring DiagramHeadstock Parts Breakdown Description Headstock Parts ListChip Breaker Table Parts Breakdown Table Parts List 120 Stand/Motor Parts BreakdownStand/Motor Parts List 217 204 209 208 211 214 219 215 207 218 203 210 206 205 Labels & CosmeticComments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY