Grizzly G1033X owner manual Service, Troubleshooting

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SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Machine Operation

Symptom

Possible Cause

Possible Solution

Motor will not start.

1.

Thermal overload relay inside

1.

Press the RESET button on the thermal

 

 

magnetic switch has tripped.

 

overload relay; investigate reason it tripped

 

 

 

 

to prevent future problems.

 

2.

Low voltage.

2.

Check power line for proper voltage.

 

3.

Open circuit in motor or loose

3.

Inspect all lead connections on motor for

 

 

connections.

 

loose or open connections.

 

4.

Emergency stop button depressed.

4.

Rotate clockwise until it pops out/replace.

 

 

 

 

 

Fuses or circuit breakers blow.

1.

Short circuit in line cord or plug.

1.

Repair or replace cord or plug for damaged

 

 

 

 

insulation and shorted wires.

 

 

 

 

 

Motor fails to develop full power (output

1.

Power line overloaded with lights,

1.

Reduce load on power line.

of motor decreases rapidly with decrease

 

appliances, and other motors.

 

 

in voltage at motor terminals).

2.

Undersized wires or circuits too long.

2.

Increase wire sizes or reduce length of the

 

 

 

 

 

circuit.

 

3.

Motor run capacitor at fault.

3.

Replace run capacitor.

 

 

 

 

 

Motor overheats.

1.

Motor overloaded during operation.

1.

Reduce cutting load; take lighter cuts.

 

2.

Air circulation through the motor

2.

Clean out motor to provide normal air

 

 

restricted.

 

circulation.

 

 

 

 

 

Motor stalls or shuts off during a cut.

1.

Motor overloaded during operation.

1.

Reduce cutting load; take lighter cuts.

 

2.

Thermal overload protection tripped in

2.

Press the RESET button on the thermal

 

 

magnetic switch.

 

overload relay, located inside the magnetic

 

 

 

 

switch.

 

3.

Short circuit in motor or loose

3.

Repair or replace connections on motor

 

 

connections.

 

for loose or shorted terminals or worn

 

 

 

 

insulation.

 

4.

Circuit breaker tripped.

4.

Install correct circuit breaker; reduce # of

 

 

 

 

machines running on that circuit.

 

 

 

 

 

Cutterhead slows or squeals when

1.

V-belt loose.

1.

Tighten V-belt (Page 23).

cutting, especially on start-up.

2.

V-belt worn out.

2.

Replace V-belt (Page 23).

 

 

 

 

 

Loud repetitious noise coming from

1.

Pulley setscrews or keys are missing

1.

Inspect keys and setscrews. Replace or

machine.

 

or loose.

 

tighten if necessary.

 

2.

Motor fan is hitting the cover.

2.

Adjust fan cover mounting position, tighten

 

 

 

 

fan, or shim fan cover.

 

3.

V-belts are damaged.

3.

Replace V-belts (Page 23).

 

 

 

 

 

Vibration when running or cutting.

1.

Loose or damaged blade.

1.

Tighten or replace blade.

 

2.

Damaged V-belt.

2.

Replace.

 

3.

Worn cutterhead bearings.

3.

Check/replace cutterhead bearings.

 

 

 

 

 

-26-

 

 

 

Model G1033X (Mfg. since 4/10)

Image 28
Contents Model G1033X 20 5HP Spiral Cutterhead Planer Page Table of Contents Manual Accuracy IntroductionContact Info Identification Machine Data Sheet Cutterhead Info Safety Safety Instructions for MachineryUse a GrOunded pOwer supply rated FOr the machine amperaGe Keep children/visitOrs awayMaintain machinery with care.­ Many machines can eJect wOrKpieces tOward OperatOrUnplugging during adjustments Additional Safety for PlanersRemoving jammed workpieces 220V Single-Phase Circuit RequirementsSET UP Items Needed for Set UpUnpacking Description QtyInventory Box Inventory Figure QtyHardware Recognition Chart Cleanup Before cleaning, gather the followingWeight Load Site ConsiderationsMoving & Placing Planer Extension WingsComponents and Hardware Needed Qty To attach the table extension wingsHandwheel To install the handwheelDust Hood Test Run Gearbox Oil Level Connecting to PowerTo check the gearbox oil level Recommended Adjustments Tighten V-BeltsOperations Operation Safety Basic OperationBasic steps of operating the planer are as follows Operation Tips Feed SpeedTo adjust the bed rollers Adjustment Height Range 002-0.020 Tools Needed QtyBed Rollers Accessories G7315Z-Heavy-Duty Shop FOX Mobile BaseH9893-Replacement Inserts 10 Pack H4978 T20446 H4979Maintenance CleaningSchedule BeltsLubrication Tension screw locationsService TroubleshootingCutting Tools Needed Qty Rotating/Changing Carbide CuttersTo rotate or change a carbide cutter To adjust the chain tension Chain TensionTable Parallelism Maximum Allowable TolerancesTable Parallelism Inspection Chain Tension instructions onInternal Component Heights Distance Below Cutter Edge at *BDCAdjusting chip breaker height Model G1033X Mfg. since 4/10 Planer To adjust feed roller spring tension Chip Deflector Gap SettingTo adjust the deflector position Spring TensionAnti-Kickback Fingers Scale CalibrationTo calibrate the scale Pulley Alignment Should you find that the pulleys are out of alignmentMotor Junction Box Control Panel Magnetic Switch Electrical ComponentsWiring Diagram Magnetic SwitchHeadstock Parts Breakdown Headstock Parts List DescriptionChip Breaker Table Parts Breakdown Table Parts List Stand/Motor Parts Breakdown 120Stand/Motor Parts List Labels & Cosmetic 217 204 209 208 211 214 219 215 207 218 203 210 206 205Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY