Bryant R-22 Thermistor Curve, Header-PinHousing, EnergizingWindings, Vi. Troubleshooting

Models: R-22

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Fig. 37—Header-Pin Housing

 

 

 

1

 

 

C - TRANSFORMER COMMON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

R - TRANSFORMER LINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

W2 - FIRST STAGE AUXILIARY HEAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

O - REVERSING VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Y2 - SECOND STAGE COOLING/HEAT PUMP

 

 

 

 

 

 

 

 

 

 

 

 

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Y1 - FIRST STAGE COOLING/HEAT PUMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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W3 - SECOND STAGE AUXILIARY HEAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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L - MALFUNCTION LIGHT

 

 

 

 

 

 

 

 

 

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4 - TON

IF NO JUMPER IS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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INSTALLED, DEFAULT

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 - TON

IS 3 - TON

 

 

 

 

 

 

 

 

 

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15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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JUMPER FOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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HEAT PUMP ONLY

A93576

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 37—Header-Pin Housing

 

T3

T8

 

T7

T2

 

T1

EXTERNAL MAIN

MAIN WINDING

4 POLE START

 

2 POLE START

HIGH SPEED

LOW SPEED

(L1) T1 + T7

(L1) T1

(L2) T2 + T3

(L2) T7 + T8

A92015

Fig. 38—Energizing Windings

TABLE 18—TWO-SPEED COMPRESSOR (WINDING RESISTANCE AT 70°F ± 2 °)

WINDING

3 TON

4 TON

5 TON

T1-T2

0.80

0.70

0.60

T1-T3

3.20

2.20

1.80

T1-T7

1.30

1.00

1.00

T1-T8

3.10

2.20

2.00

 

 

 

 

—34—

pressures exceeds 500 psi. The compressor is also protected by 3 PTC devices attached to the motor windings. The PTC’s resistance is sensed by the 2-speed control board. See Table 16 for resistance ranges.

MECHANICALLY INTERLOCKED CONTACTORS

The 2-speed products are equipped with mechanically interlocked contactors. Each contactor has interconnecting linkage, providing independent interlocks.

The 2-speed control provides the electrical interlock. The contac- tors are supplied with 240v coils, which reduce the va require- ments of the low-voltage (24vac) control system.

TEMPERATURE THERMISTORS

Thermistors are electronic devices which sense temperature. As the temperature increases, the resistance decreases. Two ther- mistors are used to sense temperature: one senses outdoor ambient, and the other senses coil temperature (heat pump only). Refer to Fig. 39 for resistance values versus temperature.

If the outdoor ambient thermistor should fail, a malfunction signal appears on the indoor thermostat and 2-speed control. The control does not initiate second-stage latching, crankcase heater is turned on during all off-cycles, heating defaults to high speed, and defrost initiates on demand from coil thermistor. (See Table 17.)

THERMISTOR CURVE

 

90

(KOHMS)

80

70

 

 

60

RESISTANCE

50

20

 

40

 

30

10

0

0

20

40

60

80

100

120

TEMPERATURE (DEG. F)

A91431

Fig. 39—Resistance Values Versus Temperature

If the outdoor coil thermistor should fail, a malfunction signal appears on the indoor thermostat and 2-speed control. The control defrosts every 90 minutes of heating operation and terminates in 5 minutes. (See Table 17.)

V. LED FUNCTION/MALFUNCTION LIGHTS

The 2-speed control is equipped with an LED function/ malfunc- tion light.

NOTE: Only malfunction signal appears at thermostat. Both function and malfunction signals appear at control board. (See Fig. 33 for LED location.) Table 15 provides the function/malfunction code, location, and definition.

VI. TROUBLESHOOTING

NOTE: Troubleshooting charts for air conditioning and heat pump units are provided in the back of this manual — see Fig. 52, 53, and 54.

COMPRESSOR WINDING CHECK

The 2-speed compressor is nothing more than 2 single-phase motors within 1 compressor shell. When the compressor fails to start or run, there are 3 tests that can be made: open, ground, or short. This compressor has no internal line-break overload; how- ever, it does have PTC motor protectors. See Compressor PTC- Overload Protection section for PTC overload information.

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Bryant R-22 service manual Thermistor Curve, Header-PinHousing, EnergizingWindings, ResistanceValues Versus Temperature