Grizzly G0459P owner manual Sanding Operations

Page 30

Sanding Operations

Symptom

 

Possible Cause

Possible Solution

Machine stalls or is

1.

Dust collection ducting is at fault.

1.

Seal all leaks, size ducts correctly, eliminate bends,

underpowered.

 

 

 

and refer to Dust Collection Basics Handbook (ISBN

 

 

 

 

 

 

0-9635821-2-7) for further recommendations.

 

 

 

2.

Low power supply voltage.

2.

Make sure all hot lines and grounds are operational

 

 

 

 

 

 

and have correct voltage on all legs.

 

 

 

3.

Belt is slipping.

3.

Replace bad belt, align pulleys, and re-tension.

 

 

 

4.

Motor connection is wired incorrectly.

4.

Correct motor wiring (see Page 45).

 

 

 

5.

Plug or receptacle is at fault.

5.

Test power plug and receptacle for good contact and

 

 

 

 

 

 

correct wiring.

 

 

 

6.

Pulley or sprocket is slipping on shaft.

6.

Replace loose pulley and shaft.

 

 

 

7.

Motor bearings are at fault.

7.

Rotate motor shaft for noisy or burnt bearings,

 

 

 

 

 

 

repair/replace as required.

 

 

 

8.

Machine is undersized for the task.

8.

Use new sandpaper with appropriate grit, and reduce

 

 

 

 

 

 

the feed rate/depth of sanding.

 

 

 

9.

Motor has overheated.

9.

Unobstructed motor cooling air flow, let motor cool,

 

 

 

 

 

 

and reduce workload on machine.

 

 

 

10. Centrifugal switch is at fault.

10. Adjust or replace the centrifugal switch.

 

 

 

11. Motor is at fault.

11. Test, repair or replace motor.

 

 

 

 

 

 

 

Machine

 

lacks

1.

V-belt loose.

1.

Tighten V-belt (Page 30).

power; drum

stops

 

 

 

 

turning under load.

2.

Too much pressure on pressure rollers.

2.

Reduce pressure roller pressure (Page 35).

 

 

 

 

 

 

 

 

Machine slows when

1.

V-belt loose.

1.

Tighten V-belt (Page 30).

sanding,

making

 

 

 

 

a squealing

noise,

 

 

 

 

especially

on

start-

2.

V-belt worn out.

2.

Replace V-belt (Page 31).

up.

 

 

 

 

 

 

Loud repetitious

1.

Pulley setscrews or keys are missing or

1.

Inspect keys and setscrews. Replace or tighten if

noise coming from

 

loose.

 

necessary.

machine.

 

 

 

 

2.

Adjust fan cover mounting position, tighten fan, or

 

 

 

 

 

 

 

 

2.

Motor fan is hitting the cover.

 

shim fan cover.

 

 

 

3.

V-belt is defective.

3.

Replace V-belt (Page 31).

 

 

 

 

 

 

 

Vibration

 

when

1.

Loose drum pillow block bearings.

1.

Tighten drum pillow block bearings.

sanding.

 

 

2.

Worn drum pillow block bearings.

2.

Replace drum pillow block bearings.

 

 

 

 

 

 

 

Grinding,

 

 

1.

Drum bearings lack sufficient grease.

1.

Grease the pillow block bearings (Page 26).

screeching, or

 

 

 

 

rubbing noise when

 

 

 

 

sanding drum is

2.

Drum bearings are worn and need

2.

Replace the drum bearings.

powered up.

 

 

 

replacement.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-28-

Model G0459/G0459P (Mfg. 7/11+)

Image 30
Contents Drum Sander Ss ,EAD from Leadbased PAINTS Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Front view, Model G0459$&+,1$7$ Drum Information $&+,1$7$ Conveyor Feed Rate 47 17.3 FPM Safety Safety Instructions for MachineryChildren & BYSTANDERS. @ZZe XaYgZc ZghWZXdbZVYhigVXidc#Additional Safety for Drum Sanders Full-Load Current Rating Power SupplyAvailability Circuit RequirementsMinimum Gauge Size 14 AWG Grounding & Plug RequirementsExtension Cords 50 ftUnpacking SetupNeeded for Setup InventorySite Considerations Installing Crank Handle MountingComponents and Hardware Needed Qty Disconnecting Power Power ConnectionConnecting Power Dust CollectionRecommended Adjustments Test RunTo test run the machine Operations Operation OverviewDisabling & Locking Switch Basic ControlsSanding Tips Stock Inspection RequirementsDepth of Cut To set the depth of cutTo adjust the conveyor speed Variable Speed SandingTo sand a workpiece Grit Class Usage Paper ReplacementChoosing Sandpaper To change sandpaperPRO-STICKSanding Pad AccessoriesG4679-Anti-Static Grounding Kit Size ModelSchedule MaintenanceCleaning LubricationPillow Block Bearings Service TroubleshootingMotor & Electrical Sanding Operations Drums Belt Service Gauge BlocksTension Pulley Alignment Removal/ReplacementTo adjust V-belt tension To align the pulleysTracking Conveyor Tensioning TrackingTensioning To tension the conveyorDrum Adjustments Drum parallel to conveyor belt Model G0459/G0459P Mfg /11+To adjust the pillow block bearings Drum perpendicular to feed directionPressure Roller Factory SettingTo adjust the pressure rollers to the factory setting HeightScale Pointer Calibration Tools Needed Qty Phillips Head ScrewdriverTo calibrate the scale pointer To adjust the table lift screws Table Lift ScrewsConveyor Belt Replacement To replace the conveyor beltDrum sander disassembled To StepBrass Shims IVWaZ Changing Motor Brushes To replace the motor brushesWiring Wiring Safety InstructionsFeed motor CapacitorWiring Diagram 110 VACParts FrameFrame Parts List DescriptionDrum DescriptionConveyor Conveyor Parts List Label PlacementWarranty Card 10. 8dbbZcih99.$5342!, .# 0//88 %,,.!- 7!  Warranty and Returns Order Hours a DAY