HP GRACO OR PRO TI1681A manual Ventilate the Spray Booth, Connect the Air Line, Ground the Cabinet

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Ventilate the Spray Booth

WARNING

Flammable or Toxic Vapor Hazard

Provide fresh air ventilation to avoid the buildup of flammable or toxic vapors. Do not operate the gun unless ventilation fans are operating.

Check and follow all National, State, and Local codes regarding air exhaust velocity requirements.

High velocity air exhaust will decrease the operating effi- ciency of the electrostatic system. The minimum allow- able air exhaust velocity is 60 linear ft/min (18.3 linear meters/minute).

Connect the Air Line

WARNING

Electric Shock Hazard

To reduce the risk of electric shock or other serious injury, you must use the red-colored Graco Electrically Conductive Air Hose for the gun air supply hose, and you must con-

nect the hose ground wire to a true earth ground. Do not use the black or grey-colored Graco air hoses.

1.Install an air line filter/water separator (M) on the main air supply line to ensure a dry, clean air supply to the gun. Dirt and moisture can ruin the appear- ance of your finished workpiece and can cause the gun to malfunction.

2.Install a bleed-type air regulator (N) on the gun air line (P).

3.Connect the red-colored Graco Grounded Air Sup- ply Hose (P) between the gun air regulator (N) and the gun's air inlet. The gun air inlet fitting has a left-hand thread. Connect the air supply hose ground wire (Q) to a true earth ground.

Installation

4.Connect the main air supply line (A) to the bleed-type air valve (B). The bleed valve shuts off all air to the system. Install an additional bleed-type air valve (B) upstream of the air filter (M) to isolate the filter for servicing.

WARNING

Pressurized Equipment Hazard

The bleed-type air valve (B) is required in your system to relieve air trapped between

the valve and the fluid supply unit after the air regulator (D) is shut off. Trapped air can cause the fluid supply unit to cycle unexpectedly, which can result in serious injury, including splashing fluid in the eyes or on the skin.

Ground the Cabinet

Connect the main ground wire (V) to a true earth ground.

Connect the Waterborne Fluid Hose

Always use a Graco waterborne fluid hose between the voltage isolation system fluid outlet and the gun fluid inlet. See FIG. 3.. The waterborne fluid hose (101) con- sists of an inner PTFE tube (T) and an abrasion-resis- tant outer jacket (J). Shielded hose 245252 also has a conductive layer (C), The conductive layer is connected to ground at the gun fitting bracket (104).

Before connecting the waterborne fluid hose to the gun, blow it out with air and flush with water to remove con- taminants. Flush the gun before using it.

WARNING

Electric Shock Hazard

To reduce the risk of electric shock, install only one continuous Graco waterborne hose between the isolated fluid supply and the gun. Do not splice hoses together.

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Contents Instructions/Parts List Table of Contents Gun Model Description List of ModelsFM Approved EN 50059 CompliantElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardSpraying Waterborne Fluids Electrostatically IntroductionHow the Electrostatic Air Spray Gun Works Gun Overview Gun OverviewFire, Explosion, and Electric Shock Hazard InstallationInstall the System System RequirementsTypical Installation PRO Xs Waterborne System Key Connect the Waterborne Fluid Hose Ventilate the Spray BoothConnect the Air Line Ground the CabinetUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitAir Caps Select a Fluid Nozzle and Air CapFluid Nozzles Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistTurn off the main air supply valve B Fire and Explosion Hazard Adjust the Spray PatternFill the Fluid Supply Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Shutdown Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Equipment Needed Clean the Air Cap and Fluid NozzleProcedure Grease Door Latch ThreadsTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceWaterborne Fluid Hose TroubleshootingVoltage Loss Troubleshooting Spray GunTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting See Test Gun Resistance on Electrical TroubleshootingLowing the Fluid Voltage Discharge Grounding Procedure 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Code Length Description In. mm Tubing and Wiring ChartDetail of Control Box Tubing and Wiring DiagramsDetail of Door Interlock Switch Fluid Line Accessories AccessoriesAir Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsData Technical DataCategory Toll Free Graco Standard WarrantyGraco Information