HP GRACO OR PRO TI1681A Clean the Air Cap and Fluid Nozzle, Grease Door Latch Threads, Procedure

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Clean the Air Cap and Fluid Nozzle

Equipment Needed

soft bristle brush

non-flammable solvent

Procedure

1. Turn the ES ON/OFF valve OFF. Wait 30 seconds.

I ES O

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2.Discharge the system voltage (page 20).

3.Relieve the pressure (page 20).

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Maintenance

5.Clean the air cap (9) with the soft bristle brush and non-flammable solvent or submerge the air cap in solvent and wipe it clean.

6.With the gun pointing down, clean the fluid nozzle

(7) and the front of the gun with a soft brush damp-

ened with non-flammable solvent.

If it appears that there is paint inside the fluid nozzle (7) air passages, remove the gun from the line for servicing.

7.Carefully install the air cap (9). Be sure to insert the electrode (29) through the center hole of the air cap. Rotate the air cap to the desired position.

8.Tighten the retaining ring (27) until the air cap is held firmly in place; you should not be able to rotate the air cap horns by hand.

9.Test gun resistance, page 30.

7

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9

27

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4.Remove the retaining ring (27) and air cap (9). See FIG. 16..

Fig. 16. Clean Air Cap and Fluid Nozzle

CAUTION

Do not use metal tools to clean the air cap or fluid nozzle holes as this could scratch them, and make sure the electrode is not damaged.

Scratches in the air cap or nozzle or a damaged electrode can distort the spray pattern.

Grease Door Latch Threads

Inspect the door T-handle locking screw regularly, to ensure the threads are well greased. Apply silicone-free grease to the threads when necessary.

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardSpraying Waterborne Fluids Electrostatically IntroductionHow the Electrostatic Air Spray Gun Works Gun Overview Gun OverviewInstall the System InstallationSystem Requirements Fire, Explosion, and Electric Shock HazardTypical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitAir Caps Select a Fluid Nozzle and Air CapFluid Nozzles Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistTurn off the main air supply valve B Fire and Explosion Hazard Adjust the Spray PatternFill the Fluid Supply Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Shutdown Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting See Test Gun Resistance on Electrical TroubleshootingLowing the Fluid Voltage Discharge Grounding Procedure 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Code Length Description In. mm Tubing and Wiring ChartDetail of Control Box Tubing and Wiring DiagramsDetail of Door Interlock Switch Fluid Line Accessories AccessoriesAir Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsData Technical DataCategory Toll Free Graco Standard WarrantyGraco Information