HP GRACO OR PRO TI1681A manual Packing Rod Repair

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Packing Rod Repair

You may replace the packing rod as individual parts or as an assembly. The assembly is pre-adjusted at the factory.

Before installing the fluid packing rod into the gun barrel, make sure the internal surfaces of the barrel are clean. Remove any residue with a soft brush or cloth. Check the inside of the barrel for marks from high voltage arc- ing. If marks are present, replace the barrel.

To assemble the individual parts:

1.Place the packing nut (26e) and seal (26b**) on the fluid rod (26h). Flats on the packing nut must face the back of the fluid rod. The seal o-ring must face away from the packing nut. See FIG. 27..

2.Fill the inner cavity of the spacer (26g**) with dielec- tric grease (40). Place the spacer on the fluid rod (26h) in the direction shown. Generously apply dielectric grease to the outside of the spacer.

3.Place the packing spreader (26c**), rod packing (26d**), and housing (26f) on the packing rod (26h).

26e

**26b

**26g

**26c

**26d

26f

**26a

Repair

4.Lightly tighten the packing nut (26e). The packing nut is properly tightened when there is 3 lb (13.3 N) of drag force when sliding the packing housing (26f) assembly along the rod. Tighten or loosen the pack- ing nut as needed.

5.Install the o-ring (26a**) on the outside of housing (26f). Lubricate the o-ring with non-silicone grease, Part No. 111265. Do not over-lubricate.

6.Install the spring (4) against the nut (E) as shown.

7.Install the packing rod assembly (26) into the gun barrel. Using the multi-tool (37), tighten the assem- bly until just snug.

8.Install the trigger (30) and screws (8).

9.Install the electrode, page 43.

10.Install the nozzle and air cap, page 42.

11.Test gun resistance, page 30.

4

E

TI1489A

26h

Fig. 27. Packing Rod

309293J

45

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewInstall the System InstallationSystem Requirements Fire, Explosion, and Electric Shock HazardTypical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistTurn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Code Length Description In. mm Tubing and Wiring ChartTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsTechnical Data CategoryData Graco Standard Warranty Graco InformationToll Free