HP GRACO OR PRO TI1681A manual Electrical Tests, Test Gun Resistance

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Electrical Tests

Electrical Tests

Electrical components inside the gun affect performance and safety. The following procedures test the condition of the power supply (18) and electrode (29), and electri- cal continuity between components.

Use megohmmeter Part No. 241079 (AA) and an applied voltage of 500 V. Connect the leads as shown.

WARNING

Fire, Explosion, and Electric Shock Hazard

Megohmmeter Part No. 241079 (AA-see FIG. 17.) is not approved for use in a haz- ardous area. To reduce the risk of sparking, do not use the megohmmeter to check elec- trical grounding unless:

The gun has been removed from the hazardous area;

Or all spraying devices in the hazardous area are turned off, ventilation fans in the hazardous area are operating, and there are no flammable vapors in the area (such as open solvent containers or fumes from spraying).

Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury and property damage.

Test Gun Resistance

1.Prepare the gun for service as instructed on page 41.

2.Measure resistance between the electrode needle tip (29) and the air swivel (35); it should be 117-137 megohms. If outside this range, go to the next test. If you still have problems, refer to Voltage Loss Trou- bleshooting on page 34 for other possible causes of poor performance, or contact your Graco distribu- tor.

AA

29

35

TI1688B

Fig. 17. Test Gun Resistance

30

309293J

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Contents Instructions/Parts List Table of Contents EN 50059 Compliant List of ModelsFM Approved Gun Model DescriptionSymbols Electric Shock HazardFire and Explosion Hazard Toxic Fluid HazardEquipment Misuse Hazard Pressurized Equipment HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewSystem Requirements InstallationInstall the System Fire, Explosion, and Electric Shock HazardTypical Installation PRO Xs Waterborne System Key Ground the Cabinet Ventilate the Spray BoothConnect the Air Line Connect the Waterborne Fluid HoseShielded Hose Unshielded HoseWaterborne Hose Dimensions At Graco WB100 Enclosure Unshielded fluid connectionAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Electrical Grounding Check Gun GroundingOperating Checklist OperationTurn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Regulator Settings Air Hose Length Air Regulator Setting Ft m Psi MPa, barWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Maintenance Flush the Spray GunDaily Care and Cleaning Do not immerse the gun in fluidMaintenance Grease Door Latch Threads Clean the Air Cap and Fluid NozzleProcedure Equipment NeededElectrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Electrode Resistance ElectrodeTest Ground Strip Resistance Test Cylinder ResistanceSpray Gun TroubleshootingVoltage Loss Troubleshooting Waterborne Fluid HoseVisual Check TestsTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on See Check Electrical Grounding on 18 and Test Gun ResistancePrepare the Gun for Service RepairAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Repair Packing RodBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power SupplyTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fan Air Adjustment ValveFluid Adjustment Valve Repair Air Valve RepairAtomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve RepairParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Tubing and Wiring Chart Code Length Description In. mmTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Gun Accessories Miscellaneous AccessoriesPart No Agitator Accessory Kit items 402 407 401 406 403 408 404 406 RefPart No Fluid Regulator Accessory Kit items 506 507 502 505 503Technical Data CategoryData Graco Standard Warranty Graco InformationToll Free