HP GRACO OR PRO TI1681A manual Air Cap/Nozzle Replacement

Page 42

Repair

Air Cap/Nozzle Replacement

CAUTION

Hold the front end of the gun up and trigger the gun while removing the nozzle to help drain the gun and prevent any paint or solvent left in the gun from enter- ing the air passages.

1.Prepare gun for service, page 41.

2.Remove the retaining ring (27) and air cap (9). See FIG. 24..

3.Point gun up and squeeze trigger while removing the fluid nozzle (7) assembly with the multi-tool (37).

27

27a*

9

37

7

7a

7b

ti1501a

Fig. 24. Air Cap/Nozzle Replacement

WARNING

Fire, Explosion, and Electric Shock Hazard

The nozzle contact ring (7a) is a conductive contact ring, not a sealing o-ring. To reduce the risk of sparking or electric shock, do not remove the nozzle contact ring (7a) except to replace it and never operate the gun with- out the contact ring in place. Do not replace the contact ring with anything but a genuine Graco part.

Use non-silicone grease, Part No. 111265, on the small o-ring (7b). Do not over-lubricate. Do not lubricate the contact ring (7a).

4.Lightly lubricate the o-ring (7b). Install it and the contact ring (7a) on the nozzle (7).

Make sure the electrode needle (29) is finger- tight (page 43).

5.Trigger gun while installing the fluid nozzle (7) with the multi-tool (37). Tighten until the fluid nozzle seats in the gun barrel (1/8 to 1/4 turn past hand-tight).

6.Install the air cap (9) and retaining ring (27). Make sure the u-cup (27a*) is in place with the lips facing forward.

7.Test gun resistance, page 30.

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Contents Instructions/Parts List Table of Contents EN 50059 Compliant List of ModelsFM Approved Gun Model DescriptionSymbols Electric Shock HazardFire and Explosion Hazard Toxic Fluid HazardEquipment Misuse Hazard Pressurized Equipment HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewSystem Requirements InstallationInstall the System Fire, Explosion, and Electric Shock HazardTypical Installation PRO Xs Waterborne System Key Ground the Cabinet Ventilate the Spray BoothConnect the Air Line Connect the Waterborne Fluid HoseShielded Hose Unshielded HoseWaterborne Hose Dimensions At Graco WB100 Enclosure Unshielded fluid connectionAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Electrical Grounding Check Gun GroundingOperating Checklist OperationTurn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Regulator Settings Air Hose Length Air Regulator Setting Ft m Psi MPa, barWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Maintenance Flush the Spray GunDaily Care and Cleaning Do not immerse the gun in fluidMaintenance Grease Door Latch Threads Clean the Air Cap and Fluid NozzleProcedure Equipment NeededElectrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Electrode Resistance ElectrodeTest Ground Strip Resistance Test Cylinder ResistanceSpray Gun TroubleshootingVoltage Loss Troubleshooting Waterborne Fluid HoseVisual Check TestsTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on See Check Electrical Grounding on 18 and Test Gun ResistancePrepare the Gun for Service RepairAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Repair Packing RodBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power SupplyTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fan Air Adjustment ValveFluid Adjustment Valve Repair Air Valve RepairAtomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve RepairParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Tubing and Wiring Chart Code Length Description In. mmTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Gun Accessories Miscellaneous AccessoriesPart No Agitator Accessory Kit items 402 407 401 406 403 408 404 406 RefPart No Fluid Regulator Accessory Kit items 506 507 502 505 503Technical Data CategoryData Graco Standard Warranty Graco InformationToll Free