HP GRACO OR PRO TI1681A manual Installation, System Requirements, Install the System

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Installation

System Requirements

A safe, well designed voltage isolation system should have the following features:

All components of the isolation system that are charged to high voltage must be contained within an enclosure that prohibits persons from making con- tact with the high voltage components before the system voltage is discharged.

A bleed resistor to drain off the system voltage when the spray gun is not in use.

The system should not have any severe arcing occurring when the isolation mechanism opens and closes. Severe arcing will shorten the life of the sys- tem components.

The system must include a means for automatically discharging the system voltage when anyone opens the isolation enclosure.

CAUTION

The Graco warranty is void if the spray gun is con- nected to a non-Graco voltage isolation system or if the gun is operated above 60 kV.

Installation

Warning Sign

Mount the warning sign, Part No. 186118, in the spray area where it can be seen and read by all operators. Additional warning signs are available at no charge.

Install the System

WARNING

Fire, Explosion, and Electric Shock Hazard

Installing and servicing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly.

Do not install or service this equipment

unless you are trained and qualified.

Be sure your installation complies with all National, State and Local safety and fire codes, NFPA 33, NEC 504 and 516, and OSHA standard 1910.107.

FIG. 2. on page 10 shows a PRO Xs electrostatic water- borne air spray system. For assistance in designing a system to suit your particular needs, contact your Graco distributor.

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewInstall the System InstallationSystem Requirements Fire, Explosion, and Electric Shock HazardTypical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistTurn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Code Length Description In. mm Tubing and Wiring ChartTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsTechnical Data CategoryData Graco Standard Warranty Graco InformationToll Free