HP GRACO OR PRO TI1681A manual Repair, Prepare the Gun for Service

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Repair

Prepare the Gun for Service

WARNING

Fire, Explosion, and Electric Shock Hazard

To reduce the risk of a fire, explosion, or electric shock:

Follow the Fluid Voltage Discharge and Grounding Procedure on page 20 and

be sure the ES ON/OFF valve is OFF before flushing, checking, or servicing the system and whenever you are instructed to discharge the voltage.

Clean all parts with a non-flammable fluid as defined on the front cover of this manual.

Do not service this equipment unless you are trained and qualified.

Do not touch the gun nozzle or come within 4 in. (102 mm) of the nozzle during gun operation or until you perform the

Fluid Voltage Discharge and Ground- ing Procedure on page 20.

WARNING

Pressurized Equipment Hazard

To reduce the risk of injury, follow the Pres- sure Relief Procedure on page 20 before checking or servicing any part of the system and whenever you are instructed to relieve the pres-

sure.

Repair

Check all possible remedies in Troubleshooting before disassembling the gun.

Use a vise with padded jaws to prevent damage to plastic parts.

Lubricate the power supply o-ring (18a), some pack- ing rod parts (26), and certain fluid fittings with dielectric grease (40), as specified in the text.

Lightly lubricate o-rings and seals with non-silicone grease. Order Part No. 111265 Lubricant. Do not over-lubricate.

Only use genuine Graco parts. Do not mix or use parts from other PRO Gun models.

Air Seal Repair Kit 244781 is available. The kit must be purchased separately. Kit parts are marked with an asterisk, for example (6*).

Fluid Seal Repair Kit 244911 is available. The kit must be purchased separately. Kit parts are marked with a double asterisk, for example (26a**).

1.Follow the Fluid Voltage Discharge and Ground- ing Procedure on page 20.

2.Flush the gun, page 26.

3.Blow the fluid lines dry with air.

4.Relieve the pressure, page 20.

5.Disconnect the gun air and fluid lines at the isolation system.

6.Remove the gun from the worksite. Repair area must be clean.

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardSpraying Waterborne Fluids Electrostatically IntroductionHow the Electrostatic Air Spray Gun Works Gun Overview Gun OverviewInstall the System InstallationSystem Requirements Fire, Explosion, and Electric Shock HazardTypical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitAir Caps Select a Fluid Nozzle and Air CapFluid Nozzles Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistTurn off the main air supply valve B Fire and Explosion Hazard Adjust the Spray PatternFill the Fluid Supply Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Shutdown Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting See Test Gun Resistance on Electrical TroubleshootingLowing the Fluid Voltage Discharge Grounding Procedure 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts TI1481a Description Qty Description Qty 51 Ref 19a TI1488A Description Qty SWITCH, ES HI/LO 271 253 276 228 262 NUT Bulkhead Connector 1/4 Code Length Description In. mm Tubing and Wiring ChartDetail of Control Box Tubing and Wiring DiagramsDetail of Door Interlock Switch Fluid Line Accessories AccessoriesAir Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsData Technical DataCategory Toll Free Graco Standard WarrantyGraco Information