York YCAL0041, YCAL0065 manual Part 3 Execution Installation

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water sensors, and liquid line components (solenoid valves, filter driers, sight glasses, and TXVs), as discrete elements of a complete factory system. Contractor shall be field erect system and provide interconnecting refrigerant piping and wiring in accordance with Manufacturer recommendations, and project plans and schedules. Where not oth- erwise specified, Contractor provided system piping shall be in accordance with applicable sections of ASHRAE Handbook.

O.Hot Gas By-Pass: Permits continuous, stable op- eration at capacities below the minimum step of unloading to as low as 5% capacity (depending on both the unit & operating conditions) by introducing an artificial load on the cooler. Hot gas by-pass is installed on only one refrigerant circuit (System #1).

P.Microprocessor Membrane Keypad Graphics on in lieu of Standard English:

1.French language.

2.German language.

3.Spanish language.

4.Italian language.

Q.Thermal Storage: Leaving chilled liquid setpoint range for charge cycle from 25°F to 20°F minimum, with automatic reset of the leaving brine temperature up to 40°F above the setpoint. (Works with Option T)

R.Low Temperature Process Brine: Leaving chilled liquid setpoint range 20°F to 30°F.

S.Chicago Code Relief Valves to meet Chicago Code requirements.

T.Building Automation System (EMS) Reset Interface: Chiller to accept 4 to 20mA, 0 to 10 VDC, or discrete contact closure input to reset the leaving chilled liquid temperature.

U.Remote Control Panel (Field-mounted): Auxiliary panel for remote user interface for functions nor- mally made at the unit control center. Available on YCAL0014-0080 models.

V.OptiView Remote Control Panel (Field-mounted): Graphical interface panel to remotely control and monitor up to 8 different units.

W.Multi-Unit Sequencing Panel (Field-mounted): Separate Sequencing control center is provided to permit control of up to eight chillers in parallel based

on mixed liquid temperature.

X.Sound Reduction (Factory-mounted):

1.Ultra quiet, low speed, reduced noise fans

2.Compressor Acoustic Sound Blankets

Y.Vibration Isolation (Field-mounted):

1.Neoprene Pad Isolators.

2.1 Inch Deflection Spring Isolators: Level ad- justable, spring and cage type isolators for mounting under the unit base rails.

3.2 Inch Deflection Seismic Isolators: Level ad- justable, restrained mounts in rugged welded steel housing with vertical and horizontal limit stops. Housings shall be designed to withstand a minimum 1.0g accelerated force in all direc- tions to 2 inches.

PART 3 - EXECUTION

3.01INSTALLATION

A.General: Rig and Install in full accordance with Manufacturers requirements, Project drawings, and Contract documents.

B.Location: Locate chiller as indicated on drawings, including cleaning and service maintenance clear- ance per Manufacturer instructions. Adjust and level chiller on support structure. If equipment provided exceeds height of scheduled chiller, installing con- tractor is responsible for additional costs associated with extending the height of parapet or screening walls/enclosures

C.Components: Installing Contractor shall provide and install all auxiliary devices and accessories for fully operational chiller.

D.Electrical: Coordinate electrical requirements and connections for all power feeds with Electrical Con- tractor (Division 16).

E.Controls: Coordinate all control requirements and connections with Controls Contractor.

F.Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-up paint matching factory finish.

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YORK INTERNATIONAL

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Contents AIR-COOLED Scroll Chillers Form 150.64-EG1Table of Contents Introduction Compressors SpecificationGeneral CoolerUnit ON/OFF switch Millennium Control CenterPower Panel SINGLE-POINT NON-FUSED Disconnect Switch Options and AccessoriesPower Options Control OptionsCondenser and Cabinet Options DX Cooler 300 Psig 21 bar DWP WatersideCompressor Acoustic Sound Blanket Each This page intentionally left blank Selection Rules Selection DataGuide to Selection Method of SelectionCalculate GPM Example Brine ChillingDetermine E.G. GPM Design Parameters English YcalSI Units Ycal Water Pressure Drop 1001000 Model YCAL0045EC Ratings R-22 60Hz English UnitsModel YCAL0041EC Model YCAL0051EC32.4 42.5 31.5 45.0 30.6 47.6 29.7 50.4 28.7 53.4 105 110.0 115.0 120.0 125.031.3 42.2 30.5 44.7 29.6 47.4 28.7 50.2 27.8 53.2 33.4 42.7 32.5 45.2 31.6 47.9 30.7 50.7 29.7 53.7Model YCAL0055EC Model YCAL0061ECModel YCAL0065EC 45.3 58.8 44.0 62.1 42.7 65.6 31.1 48.5 30.1 51.2 42.3 58.2 41.2 61.4 39.9 64.8 29.0 48.0 28.0 50.643.8 58.5 42.6 61.8 41.3 65.2 30.0 48.3 29.0 50.9 46.0 59.0 44.7 62.3 43.4 65.8 31.6 48.6 30.6 51.3Ratings R-22 60Hz SI Units 25.0 30.0 35.0 40.0 45.0 50.0172.2 43.1 166.0 47.5 159.3 52.3 152.2 57.7 Ratings R-22 50Hz English Units 44.0 34.7 27.5 36.9 26.7 39.4 25.9 42.0 24.9 44.8 40.0 34.3 25.7 36.5 25.0 39.0 24.1 41.6 23.2 44.442.0 34.5 26.6 36.7 25.8 39.2 25.0 41.8 24.1 44.6 45.0 34.8 28.0 37.0 27.2 39.5 26.3 42.1 25.4 44.940.0 10.6 33.8 13.135.7 12.2 34.0 13.544.0 48.0 37.4 50.9 36.3 53.8 35.2 57.0 34.0 60.3 40.0 47.5 35.0 50.3 33.9 53.3 32.8 56.4 31.7 59.742.0 47.8 36.2 50.6 35.1 53.6 34.0 56.7 32.8 60.0 45.0 48.2 38.1 51.0 36.9 54.0 35.8 57.1 34.6 60.5Ratings R-22 50Hz SI Units 146.1 34.7 140.9 38.4 135.3 42.5 129.3 47.1 Unit Part Load Ratings R-22 English UnitsFull Load Tons EER DisplYCAL055 Full Part Load Ratings R-22 SILoad COP Displ Load Scop DisplPhysical Data 87.0 Per Power ChillerSide Water 47400Sound Data 125 250 500 1000 2000 4000 8000 DBA50Hz Line Frequency Low Noise Fan R-22 Dimensions YCAL0041 English 45 5/16 DIA Mounting HOLEStyp90 9/16 13/16Dimensions YCAL0045 English 0045 59.2 43.5 Copper0045 63.2 43.7 20 1/16 13/16 25 3/8 B 13 5/8Dimensions YCAL0051 English 0051 59.2 42.6 Copper0051 64.3 42.9 Front View 34 11/16 Dimensions YCAL0055EC English62 5/8 TYP 15/16 0055 57.9 43.0 Copper18 7/16 28 9/1615 1/16 144 13/16 43 1/8 Dimensions YCAL0061 English61 7/8 0061 56.6 45.2 Copper43 5/16 16 11/1625 3/8 28 9/16 0065 59.7 44.9 Copper Dimensions YCAL0065 English62 5/8 0065 65.2 44.9Cooler Coil END Dimensions YCAL0041 SI 249 23011150 554Dimensions YCAL0045 SI 0045 1503.5 1105.5 Copper0045 1605.9 1109.7 509 Dimensions YCAL0051 SI 0051 1504.6 1082.4 Copper0051 1633.0 1090.8 Cooler END Dimensions -YCAL0055 SI 131 965 1151249 468 645 726Dimensions YCAL0061 SI 1100 249 424Dimensions YCAL0065 SI 0065 1517.6 1140.3 Copper0065 1655.5 1141.1 TOP View ONE Inch Deflection Spring Isolator CROSS-REFERENCE Isolator SelectionsCIP-X For Units with ALL Point Loads Less Thatn 1404 LBS 637 KGUp to 751 lbs Up to 341 kg ND-XNeoprene Isolator CROSS-REFERENCE 751 to 1651 lbs 341 to 749 kg12 1/4 Isolator Details contdSlrs 215.9 34.9 355.6 311.2Intentionally Left Blank Electrical Data Voltage Range Electrical Data 60Hz RLA LUG Wire Range Electrical Data 50HzCOMPR. #1 COMPR. #2 Fans Power Wiring Standard Power Supply Wiring Ycal 0014York International York International Control Wiring Foundation Application DataUnit Location Chilled Liquid PipingInlet Quality Assurance Guide SpecificationsPart 1 General Delivery and HandlingRefrigerant Circuit Components Heat ExchangersControls Power Connection and DISTRI- Bution Accessories and OptionsYork International Part 3 Execution Installation York International ALL Right