York YCAL0041, YCAL0065 manual Application Data, Unit Location, Foundation, Chilled Liquid Piping

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Application Data

UNIT LOCATION

The YCAL chillers are designed for outdoor installation. When selecting a site for installation, be guided by the following conditions:

1.For outdoor locations of the unit, select a place having an adequate supply of fresh air for the con- denser.

2.Avoid locations beneath windows or between structures where normal operating sounds may be objectionable.

3.Installation sites may be either on a roof, or at ground level. (See FOUNDATION.)

4.The condenser fans are the propeller-type, and are not recommended for use with duct work in the condenser air stream.

5.When it is desirable to surround the unit(s), it is recommended that the screening be able to pass the required chiller CFM without exceeding 0.1” of water external static pressure.

6.Protection against corrosive environments is avail- able by supplying the units with either copper fin, cured epoxy-dipped, or epoxy-coated fins on the condenser coils. The epoxy-dipped or epoxy-coated coils should be offered with any units being installed at the seashore or where salt spray may hit the unit.

In installations where winter operation is intended and snow accumulations are expected, additional height must be provided to ensure normal condenser air flow.

Recommended clearances for units are given in DI- MENSIONS. When the available space is less, the unit(s) must be equipped with the discharge pressure transducer option to permit high pressure unloading in the event that air recirculation were to occur.

FOUNDATION

The unit should be mounted on a flat and level founda- tion, ground or roof, capable of supporting the entire operating weight of the equipment. Operating weights are given in the PHYSICAL DATA tables.

ROOF LOCATIONS – Choose a spot with adequate structural strength to safely support the entire weight of the unit and service personnel. Care must be taken not to damage the roof during installation. If the roof is “bonded”, consult the building contractor or architect

for special installation requirements. Roof installations should incorporate the use of spring-type isolators to minimize the transmission of vibration into the building structure.

GROUND LEVEL INSTALLATIONS – It is important that the units be installed on a substantial base that will not settle, causing strain on the liquid lines and resulting in possible leaks. A one-piece concrete slab with footers extending below the frost line is highly recommended. Additionally, the slab should not be tied to the main building foundation, as noises will telegraph.

Mounting holes (11/16” diameter) are provided in the steel channel for bolting the unit to its foundation. See

DIMENSIONS.

For ground level installations, precautions should be taken to protect the unit from tampering by or injury to unauthorized persons. Screws on access panels will prevent casual tampering; however, further safety precautions, such as unit enclosure options, a fenced-in enclosure, or locking devices on the panels may be ad- visable. Check local authorities for safety regulations.

CHILLED LIQUID PIPING

The chilled liquid piping system should be laid out so that the circulating pump discharges into the cooler. The inlet and outlet cooler liquid connections are given in DIMENSIONS.

Hand stop valves are recommended for use in all lines to facilitate servicing. Drain connections should be provided at all low points to permit complete drainage of the cooler and system piping. Additionally, a strainer (40 mesh) is recommended for use on the INLET line to the cooler.

Pressure gauge connections are recommended for installation in the inlet and outlet water lines. Gauges are not furnished with the unit and are to be furnished by other suppliers.

The chilled liquid lines that are exposed to outdoor am- bients should be wrapped with a supplemental heater cable and covered with insulation. As an alternative, ethylene glycol should be added to protect against freezeup during low ambient periods.

A flow switch is available as an accessory on all units. The flow switch (or its equivalent) must be installed in the leaving water piping of the cooler and must not be

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YORK INTERNATIONAL

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Contents AIR-COOLED Scroll Chillers Form 150.64-EG1Table of Contents Introduction Specification GeneralCompressors CoolerUnit ON/OFF switch Millennium Control CenterPower Panel Options and Accessories Power OptionsSINGLE-POINT NON-FUSED Disconnect Switch Control OptionsCondenser and Cabinet Options DX Cooler 300 Psig 21 bar DWP WatersideCompressor Acoustic Sound Blanket Each This page intentionally left blank Selection Data Guide to SelectionSelection Rules Method of SelectionCalculate GPM Example Brine ChillingDetermine E.G. GPM Design Parameters English YcalSI Units Ycal Water Pressure Drop 1001000 Ratings R-22 60Hz English Units Model YCAL0041ECModel YCAL0045EC Model YCAL0051EC105 110.0 115.0 120.0 125.0 31.3 42.2 30.5 44.7 29.6 47.4 28.7 50.2 27.8 53.232.4 42.5 31.5 45.0 30.6 47.6 29.7 50.4 28.7 53.4 33.4 42.7 32.5 45.2 31.6 47.9 30.7 50.7 29.7 53.7Model YCAL0055EC Model YCAL0061ECModel YCAL0065EC 42.3 58.2 41.2 61.4 39.9 64.8 29.0 48.0 28.0 50.6 43.8 58.5 42.6 61.8 41.3 65.2 30.0 48.3 29.0 50.945.3 58.8 44.0 62.1 42.7 65.6 31.1 48.5 30.1 51.2 46.0 59.0 44.7 62.3 43.4 65.8 31.6 48.6 30.6 51.3Ratings R-22 60Hz SI Units 25.0 30.0 35.0 40.0 45.0 50.0172.2 43.1 166.0 47.5 159.3 52.3 152.2 57.7 Ratings R-22 50Hz English Units 40.0 34.3 25.7 36.5 25.0 39.0 24.1 41.6 23.2 44.4 42.0 34.5 26.6 36.7 25.8 39.2 25.0 41.8 24.1 44.644.0 34.7 27.5 36.9 26.7 39.4 25.9 42.0 24.9 44.8 45.0 34.8 28.0 37.0 27.2 39.5 26.3 42.1 25.4 44.933.8 13.1 35.7 12.240.0 10.6 34.0 13.540.0 47.5 35.0 50.3 33.9 53.3 32.8 56.4 31.7 59.7 42.0 47.8 36.2 50.6 35.1 53.6 34.0 56.7 32.8 60.044.0 48.0 37.4 50.9 36.3 53.8 35.2 57.0 34.0 60.3 45.0 48.2 38.1 51.0 36.9 54.0 35.8 57.1 34.6 60.5Ratings R-22 50Hz SI Units 146.1 34.7 140.9 38.4 135.3 42.5 129.3 47.1 Part Load Ratings R-22 English Units FullUnit Load Tons EER DisplPart Load Ratings R-22 SI Load COP DisplYCAL055 Full Load Scop DisplPhysical Data Per Power Chiller Side Water87.0 47400Sound Data 125 250 500 1000 2000 4000 8000 DBA50Hz Line Frequency Low Noise Fan R-22 Dimensions YCAL0041 English DIA Mounting HOLEStyp 90 9/1645 5/16 13/16Dimensions YCAL0045 English 0045 59.2 43.5 Copper0045 63.2 43.7 20 1/16 13/16 25 3/8 B 13 5/8Dimensions YCAL0051 English 0051 59.2 42.6 Copper0051 64.3 42.9 Front View Dimensions YCAL0055EC English 62 5/8 TYP 15/1634 11/16 0055 57.9 43.0 Copper18 7/16 28 9/1615 1/16 144 13/16 Dimensions YCAL0061 English 61 7/843 1/8 0061 56.6 45.2 Copper43 5/16 16 11/1625 3/8 28 9/16 Dimensions YCAL0065 English 62 5/80065 59.7 44.9 Copper 0065 65.2 44.9Cooler Coil END Dimensions YCAL0041 SI 2301 1150249 554Dimensions YCAL0045 SI 0045 1503.5 1105.5 Copper0045 1605.9 1109.7 509 Dimensions YCAL0051 SI 0051 1504.6 1082.4 Copper0051 1633.0 1090.8 Cooler END Dimensions -YCAL0055 SI 1151 249 468131 965 645 726Dimensions YCAL0061 SI 1100 249 424Dimensions YCAL0065 SI 0065 1517.6 1140.3 Copper0065 1655.5 1141.1 TOP View Isolator Selections CIP-XONE Inch Deflection Spring Isolator CROSS-REFERENCE For Units with ALL Point Loads Less Thatn 1404 LBS 637 KGND-X Neoprene Isolator CROSS-REFERENCEUp to 751 lbs Up to 341 kg 751 to 1651 lbs 341 to 749 kgIsolator Details contd Slrs12 1/4 215.9 34.9 355.6 311.2Intentionally Left Blank Electrical Data Voltage Range Electrical Data 60Hz RLA LUG Wire Range Electrical Data 50HzCOMPR. #1 COMPR. #2 Fans Power Wiring Standard Power Supply Wiring Ycal 0014York International York International Control Wiring Application Data Unit LocationFoundation Chilled Liquid PipingInlet Guide Specifications Part 1 GeneralQuality Assurance Delivery and HandlingRefrigerant Circuit Components Heat ExchangersControls Power Connection and DISTRI- Bution Accessories and OptionsYork International Part 3 Execution Installation York International ALL Right