Roberts Gorden CTHN-100, CTHN-200, CTHN-40, CTHN-125 Contents of Core and Extension Packages

Page 17

SECTION 8: UNITARY LINEAR & U-TUBE HEATER INSTALLATION

SECTION 8: UNITARY LINEAR & U-TUBE HEATER INSTALLATION 8.1 Standard Parts

Table 1: Contents of CTHN Burner Carton

Part No.

Description

CTHN-40

CTHN-60

CTHN-80

CTHN-100

CTHN-125

CTHN-150

CTHN-175

CTHN-200

 

 

 

 

 

 

 

 

 

 

052XXXXX

Burner (Rate and Fuel Varies)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

07730400

Restrictor Plate 1.25'' (3.2 cm) dia.

1

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07730100

Restrictor Plate 1.50'' (3.8 cm) dia.

-

1

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07730500

Restrictor Plate 2.25'' (5.7 cm) dia.

-

-

-

1

1

-

-

-

 

 

 

 

 

 

 

 

 

 

07730600

Restrictor Plate 2.50'' (6.4 cm) dia.

-

-

-

-

-

-

1

-

 

 

 

 

 

 

 

 

 

 

07730700

Restrictor Plate 2.75'' ( 7 cm) dia.

-

-

-

-

-

1

-

-

 

 

 

 

 

 

 

 

 

 

03051503

Turbulator Adapter

1

1

1

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

03051504

Turbulator Section

2

4

4

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

03051505

Turbulator Section,

1

-

-

-

-

-

-

-

 

Stainless Steel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*91412200

Flexible Stainless Steel Gas Hose , 1/2'' NPT

1

1

1

1

1

-

-

-

 

(US Models Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*91412203

Flexible Stainless Steel Gas Hose , 3/4'' NPT

-

-

-

-

-

1

1

1

 

(US Models Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02568200

Gasket (Burner to Burner Tube)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

94273914

Hex Head Cap Screw 5/16'' -18 x 7/8''

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

96411600

Split Lock Washer

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

91201708

Pipe Nipple 1/2'' NPT x 4''

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

152101NA

Installation, Operation and Service Manual

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

*Canadian Models: Rubber (Type 1) Gas Hoses available as an accessory. See Page 69, Section 16.

Table 2: Contents of Core and Extension Packages

 

 

 

 

Core Packages

 

 

 

 

Extension Packages

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Rolled

 

Aluminized

 

Hot Rolled

 

 

Aluminized

 

 

 

 

 

 

 

 

 

 

 

Part No.

Description

20'

30'

40'

10'

20' 30' 40'

10'

20' 30' 40'

10'

20' 30' 40'

 

 

(6m)

(9m)

(12m)

(3m)

(6m)

(9m)

(12m)

(3m)

(6m)

(9m)

(12m)

(3m)

(6m)

(9m)

(12m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91409300

Tube, Hot Rolled Steel, 10' (3 m)

1

2

3

-

-

-

-

1

2

3

4

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91409408

Tube, HT Aluminized, 10' (3 m)

-

-

-

-

1

2

3

-

-

-

-

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03051101

Burner Tube, ALUMI-THERM®Steel, 10' (3 m)

-

1

1

-

-

1

1

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03051601

Burner Tube, HT ALUMI-THERM®Steel, 10' (3 m)

1

-

-

1

1

-

-

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

01312700

Coupling Assembly

1

2

3

-

1

2

3

1

2

3

4

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02750303

Standard Reflector, 8' (2.4 m)

3

4

6

2

3

4

6

2

3

4

6

2

3

4

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02750800

End Cap

2

2

2

2

2

2

2

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03090100

Tube and Reflector Hanger

3

4

5

2

3

4

5

1

2

3

4

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91907302

S-hook

3

4

5

2

3

4

5

1

2

3

4

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03050010

Reflector Support Package

2

3

5

1

2

3

5

2

3

4

6

2

3

4

6

 

(Strap, Wire Form, Screws)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91107720

U-clip Package

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90502700

Vent Adapter (Not used on CTHN)

1

1

1

1

1

1

1

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

01318901

Tube Clamp Package

1

1

1

1

1

1

1

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

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Contents Roberts-Gordon, LLC If you smell gasPage Roberts-Gordon, LLC Page Table of Figures Page Manpower Requirements Heater SafetyWall Tag Installer ResponsibilityCorrosive Chemicals National Standards and Applicable CodesInches Centimeters Combustibles at all times for safetyInches ONE Side ReflectorC D Unapproved ModelUnvented Inches Centimeters ModelNational Standards and Applicable Codes Heater Descriptions 5.1 Unitary vs. Multiburner Major Components Description General Suspension DetailsContents of Core and Extension Packages Venting Accessories Tubing and Related AccessoriesReflectors and Related Accessories Common CTHN-Series ComponentsUnitary Heater Design Requirements Unitary Heater RequirementsUnitary Linear Heater Layouts Linear Heater Assembly OverviewUnitary Linear Layout Overviews 60 18 m Tube Length 70 21 m Tube Length 80 24 m Tube Length Unitary U-tube Heater Layouts Tube Assembly OverviewUnitary U-tube Layout Overviews Tube Clamp Package Installation Burner Tube InstallationDescription Part Number Tube Clamp PackageCorrect Slide Bar Coupling and Tube AssemblyTurbulator Installation 2 Coupling and Tube AssemblyTurbulator Installation ModelHanger Burner Tube Reflector Reflector InstallationReflector Support Package Unitary Linear & U-TUBE Heater InstallationWith the flame observation 10 Burner Installation11 Fan Inlet Plate and Warning Tag Model Fan Assy. P/N 12 Restrictor Plate Installation13 Fan Installation Contents of Core and Extension Packages Minimum Standard Aluminized Tubing Related AccessoriesComponent Package Guide 05221000 0522000002719105 02716305Multiburner System Design Requirements Typical Cthn Multiburner System InstallationBurners Per Pump Multiburner Design RequirementsNumber of Burners Allowed Per Pump Burner ModelManifold Tube Radiant Tube LengthManifold Diameter Multiburner System Layouts and Manifold Tube Length RulesFlag Layout Layout Fork Layouts and Manifold Tube Length RulesFork Layout Herringbone Layout Herringbone Layout and Manifold Tube Length RulesNut ± 2 5 cm 10 Turbulator Installation 11 Reflector Installation Clip 12 Burner Installation Elbow Package Configuration .1.1 Elbow Installation Optional Heater Accessories2 Elbow Installation 3 Reflector Joint Installation
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