Roberts Gorden CTHN-60, CTHN-200, CTHN-100, CTHN-40 Fork Layouts and Manifold Tube Length Rules

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SECTION 9: MULTIBURNER HEATER INSTALLATION

9.6.2T and Fork Layouts and Manifold Tube Length Rules

See Page 33, Figure 21 through Page 34, Figure 22 for diagrams of T and Fork layouts. The T and Fork layouts have a tee or cross (called the "last tee" or "last cross") where the combustion gases in the system enter the tee or cross with directly opposing flow directions, which creates an added source of pressure drop in the system. This additional source of pressure drop requires some difference in how the allowed manifold length is calculated. In this case, we have to differentiate manifold tube that is located between the radiant pipe and the last tee (or cross) from manifold tube that is located between the last tee (or cross) and the pump.

First determine the length of manifold tube between the radiant tube end and the last tee (or cross). Do not count any tube length twice. Now refer to Page 30, Table 10 and find the maximum manifold tube length for each burner. Add together the maximum

FIGURE 21: T Layout

manifold tube length on the table for each burner in the system, this is the maximum manifold tube length for the entire system.

To determine the maximum manifold tube allowed between the last tee (or cross) and the pump: Subtract the manifold tube length between the radiant tube and the last tee (or cross) from the maximum manifold length for the entire system, then divide that number by 1.5.

Example: Consider a T layout with two CTHN-100 burners. See Page 33, Figure 21. Assume that 15' (4.5 m) of manifold was used from each radiant tube end to the last tee. Page 30, Table 10 indicates that each CTHN-100 burner can have a maximum of 45' (13.5 m) of manifold tube. Therefore the maximum manifold tube length amount allowed between the last tee and the pump in this case is

([45' + 45']-[15' x 2])/1.5 = 40' or in metric, ([13.5 m + 13.5 m]-[4.5 m x 2])/1.5 = 12 m.

One pair of burners.

Last Tee

Burner

Manifold tube between joining tee and pump.

Pump

33

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Contents Roberts-Gordon, LLC If you smell gasPage Roberts-Gordon, LLC Page Table of Figures Page Manpower Requirements Heater SafetyNational Standards and Applicable Codes Installer ResponsibilityWall Tag Corrosive ChemicalsInches Centimeters Combustibles at all times for safetyInches ONE Side ReflectorC D Unapproved ModelUnvented Inches Centimeters ModelNational Standards and Applicable Codes Heater Descriptions 5.1 Unitary vs. Multiburner Major Components Description General Suspension DetailsContents of Core and Extension Packages Common CTHN-Series Components Tubing and Related AccessoriesVenting Accessories Reflectors and Related AccessoriesUnitary Heater Design Requirements Unitary Heater RequirementsUnitary Linear Heater Layouts Linear Heater Assembly OverviewUnitary Linear Layout Overviews 60 18 m Tube Length 70 21 m Tube Length 80 24 m Tube Length Unitary U-tube Heater Layouts Tube Assembly OverviewUnitary U-tube Layout Overviews Tube Clamp Package Burner Tube InstallationTube Clamp Package Installation Description Part NumberCorrect Slide Bar Coupling and Tube AssemblyModel 2 Coupling and Tube AssemblyTurbulator Installation Turbulator InstallationHanger Burner Tube Reflector Reflector InstallationReflector Support Package Unitary Linear & U-TUBE Heater Installation10 Burner Installation 11 Fan Inlet Plate and Warning TagWith the flame observation 12 Restrictor Plate Installation 13 Fan InstallationModel Fan Assy. P/N Contents of Core and Extension Packages Tubing Related Accessories Component Package GuideMinimum Standard Aluminized 02716305 0522000005221000 02719105Multiburner System Design Requirements Typical Cthn Multiburner System InstallationBurner Model Multiburner Design RequirementsBurners Per Pump Number of Burners Allowed Per PumpMultiburner System Layouts and Manifold Tube Length Rules Radiant Tube LengthManifold Tube Manifold DiameterFlag Layout Layout Fork Layouts and Manifold Tube Length RulesFork Layout Herringbone Layout Herringbone Layout and Manifold Tube Length RulesNut ± 2 5 cm 10 Turbulator Installation 11 Reflector Installation Clip 12 Burner Installation 3 Reflector Joint Installation Optional Heater AccessoriesElbow Package Configuration .1.1 Elbow Installation 2 Elbow Installation