Roberts Gorden CTHN-200, CTHN-100, CTHN-40, CTHN-125 Contents of Core and Extension Packages

Page 32

CTHN-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL

SECTION 9: MULTIBURNER HEATER INSTALLATION 9.1 Standard Parts

Table 6: Contents of CTHN Burner Carton

Part No.

Description

CTHN-40

CTHN-60

CTHN-80

CTHN-100

CTHN-125

CTHN-150

CTHN-175

CTHN-200

 

 

 

 

 

 

 

 

 

 

052XXXXX

Burner (Rate and Fuel Varies)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

07730400

Restrictor Plate 1.25'' (3.2 cm) dia.

1

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07730100

Restrictor Plate 1.50'' (3.8 cm) dia.

-

1

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

07730500

Restrictor Plate 2.25'' (5.7 cm) dia.

-

-

-

1

1

-

-

-

 

 

 

 

 

 

 

 

 

 

07730600

Restrictor Plate 2.50'' (6.4 cm) dia.

-

-

-

-

-

-

1

-

 

 

 

 

 

 

 

 

 

 

07730700

Restrictor Plate 2.75'' ( 7 cm) dia.

-

-

-

-

-

1

-

-

 

 

 

 

 

 

 

 

 

 

03051503

Turbulator Adapter

1

1

1

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

03051504

Turbulator Section

2

4

4

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

03051505

Turbulator Section, Stainless Steel

1

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

*91412200

Flexible Stainless Steel Gas Hose , 1/2'' NPT

1

1

1

1

1

-

-

-

 

(US Models Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*91412203

Flexible Stainless Steel Gas Hose , 3/4'' NPT

-

-

-

-

-

1

1

1

 

(US Models Only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02568200

Gasket (Burner to Burner Tube)

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

94273914

Hex Head Cap Screw 5/16'' -18 x 7/8''

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

96411600

Split Lock Washer

4

4

4

4

4

4

4

4

 

 

 

 

 

 

 

 

 

 

91201708

Pipe Nipple 1/2'' NPT x 4''

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

152101NA

Installation, Operation and Service Manual

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

*Canadian Models: Rubber (Type 1) Gas Hoses available as an accessory. See Page 69, Section 16.

Table 7: Contents of Core and Extension Packages

 

 

 

 

Core Packages

 

 

 

 

Extension Packages

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hot Rolled

 

Aluminized

 

Hot Rolled

 

 

Aluminized

 

 

 

 

 

 

 

 

 

 

 

Part No.

Description

20'

30'

40'

10'

20' 30' 40'

10'

20' 30' 40'

10'

20' 30' 40'

 

 

(6m)

(9m)

(12m)

(3m)

(6m)

(9m)

(12m)

(3m)

(6m)

(9m)

(12m)

(3m)

(6m)

(9m)

(12m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91409300

Tube, Hot Rolled Steel, 10' (3 m)

1

2

3

-

-

-

-

1

2

3

4

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91409408

Tube, HT Aluminized, 10' (3 m)

-

-

-

-

1

2

3

-

-

-

-

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03051101

Burner Tube, ALUMI-THERM®Steel, 10' (3 m)

-

1

1

-

-

1

1

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03051601

Burner Tube, HT ALUMI-THERM®Steel, 10' (3 m)

1

-

-

1

1

-

-

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

01312700

Coupling Assembly

1

2

3

-

1

2

3

1

2

3

4

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02750303

Standard Reflector, 8' (2.4 m)

3

4

6

2

3

4

6

2

3

4

6

2

3

4

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

02750800

End Cap

2

2

2

2

2

2

2

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03090100

Tube and Reflector Hanger

3

4

5

2

3

4

5

1

2

3

4

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91907302

S-hook

3

4

5

2

3

4

5

1

2

3

4

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

03050010

Reflector Support Package

2

3

5

1

2

3

5

2

3

4

6

2

3

4

6

 

(Strap, Wire Form, Screws)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

91107720

U-clip Package

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90502700

Vent Adapter (Not used on CTHN)

1

1

1

1

1

1

1

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

01318901

Tube Clamp Package

1

1

1

1

1

1

1

-

-

-

-

-

-

-

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

Image 32
Contents If you smell gas Roberts-Gordon, LLCPage Roberts-Gordon, LLC Page Table of Figures Page Heater Safety Manpower RequirementsInstaller Responsibility Wall TagCorrosive Chemicals National Standards and Applicable CodesCombustibles at all times for safety Inches CentimetersONE Side Reflector InchesModel C D UnapprovedInches Centimeters Model UnventedNational Standards and Applicable Codes Heater Descriptions 5.1 Unitary vs. Multiburner Major Components General Suspension Details DescriptionContents of Core and Extension Packages Tubing and Related Accessories Venting AccessoriesReflectors and Related Accessories Common CTHN-Series ComponentsUnitary Heater Requirements Unitary Heater Design RequirementsLinear Heater Assembly Overview Unitary Linear Heater LayoutsUnitary Linear Layout Overviews 60 18 m Tube Length 70 21 m Tube Length 80 24 m Tube Length Tube Assembly Overview Unitary U-tube Heater LayoutsUnitary U-tube Layout Overviews Burner Tube Installation Tube Clamp Package InstallationDescription Part Number Tube Clamp PackageCoupling and Tube Assembly Correct Slide Bar2 Coupling and Tube Assembly Turbulator InstallationTurbulator Installation ModelReflector Installation Hanger Burner Tube ReflectorUnitary Linear & U-TUBE Heater Installation Reflector Support PackageWith the flame observation 10 Burner Installation11 Fan Inlet Plate and Warning Tag Model Fan Assy. P/N 12 Restrictor Plate Installation13 Fan Installation Contents of Core and Extension Packages Minimum Standard Aluminized Tubing Related AccessoriesComponent Package Guide 05220000 0522100002719105 02716305Typical Cthn Multiburner System Installation Multiburner System Design RequirementsMultiburner Design Requirements Burners Per PumpNumber of Burners Allowed Per Pump Burner ModelRadiant Tube Length Manifold TubeManifold Diameter Multiburner System Layouts and Manifold Tube Length RulesFlag Layout Fork Layouts and Manifold Tube Length Rules LayoutFork Layout Herringbone Layout and Manifold Tube Length Rules Herringbone LayoutNut ± 2 5 cm 10 Turbulator Installation 11 Reflector Installation Clip 12 Burner Installation Optional Heater Accessories Elbow Package Configuration .1.1 Elbow Installation2 Elbow Installation 3 Reflector Joint Installation