Roberts Gorden CTHN-60, CTHN-200, CTHN-100 Unitary U-tube Heater Layouts, Tube Assembly Overview

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SECTION 8: UNITARY LINEAR & U-TUBE HEATER INSTALLATION

8.4 Unitary U-tube Heater Layouts

CTHN-Series heaters (except CTHN-40) are approved for optional u-tube configurations.

The u-tube may be installed in either a standard horizontal position, 45° position or in an opposite 45° position as shown on Page 5, Figure 5 through Figure 7. When using a u-tube configuration, the following additional rules must be adhered to:

FIGURE 16: U-tube Assembly Overview

A minimum of 10' (3 m) on CTHN-60/80, a minimum of 15' (4.5 m) on CTHN-100/125, and a minimum of 20' (6 m) on CTHN-150/175/200 is required between the burner and the u-tube.

For turbulator installation, See Page 21, Step 8.8.

The burner must never be operated in a tilted position.

The heater must be properly supported at all locations. See Page 10, Figure 12.

U-tube

Support Bracket

Reflector

Support

Burner

Turbulator

(With Select

Reflector

Tube Clamp

Package

U-tube, Standard

Burner

Tube

Models) Tube

12

U-tube, Full 45°

2

1

U-tube, Opposite 45°

12

 

 

Couplings

1

Tight U-bolt

Loose U-bolt

4" (10 cm) u-bolt,

2 4" (10 cm) u-bolt,

secured to burner tube

secured to bracket with

 

with 1/4" (6 mm)

1/4" (6 mm) lockwashers

 

lockwashers and

and 1/4-20 hex nuts on

 

1/4-20 hex nuts.

top and bottom to

 

 

allow for tube expansion

 

 

and contraction.

 

 

U-bolt

 

 

Nut

 

 

Lock Washer

 

 

Lock Washer

 

 

Nut

U-clips

Reflector

End Caps

U-tube

18" (457 mm)

Center to Center

17

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Contents Roberts-Gordon, LLC If you smell gasPage Roberts-Gordon, LLC Page Table of Figures Page Manpower Requirements Heater SafetyNational Standards and Applicable Codes Installer ResponsibilityWall Tag Corrosive ChemicalsInches Centimeters Combustibles at all times for safetyInches ONE Side ReflectorC D Unapproved ModelUnvented Inches Centimeters ModelNational Standards and Applicable Codes Heater Descriptions 5.1 Unitary vs. Multiburner Major Components Description General Suspension DetailsContents of Core and Extension Packages Common CTHN-Series Components Tubing and Related AccessoriesVenting Accessories Reflectors and Related AccessoriesUnitary Heater Design Requirements Unitary Heater RequirementsUnitary Linear Heater Layouts Linear Heater Assembly OverviewUnitary Linear Layout Overviews 60 18 m Tube Length 70 21 m Tube Length 80 24 m Tube Length Unitary U-tube Heater Layouts Tube Assembly OverviewUnitary U-tube Layout Overviews Tube Clamp Package Burner Tube InstallationTube Clamp Package Installation Description Part NumberCorrect Slide Bar Coupling and Tube AssemblyModel 2 Coupling and Tube AssemblyTurbulator Installation Turbulator InstallationHanger Burner Tube Reflector Reflector InstallationReflector Support Package Unitary Linear & U-TUBE Heater InstallationWith the flame observation 10 Burner Installation11 Fan Inlet Plate and Warning Tag Model Fan Assy. P/N 12 Restrictor Plate Installation13 Fan Installation Contents of Core and Extension Packages Minimum Standard Aluminized Tubing Related AccessoriesComponent Package Guide 02716305 0522000005221000 02719105Multiburner System Design Requirements Typical Cthn Multiburner System InstallationBurner Model Multiburner Design RequirementsBurners Per Pump Number of Burners Allowed Per PumpMultiburner System Layouts and Manifold Tube Length Rules Radiant Tube LengthManifold Tube Manifold DiameterFlag Layout Layout Fork Layouts and Manifold Tube Length RulesFork Layout Herringbone Layout Herringbone Layout and Manifold Tube Length RulesNut ± 2 5 cm 10 Turbulator Installation 11 Reflector Installation Clip 12 Burner Installation 3 Reflector Joint Installation Optional Heater AccessoriesElbow Package Configuration .1.1 Elbow Installation 2 Elbow Installation