Roberts Gorden CTHN-125, CTHN-200, CTHN-100, CTHN-40, CTHN-80 Multiburner System Design Requirements

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SECTION 9: MULTIBURNER HEATER INSTALLATION

9.2 Multiburner System Design Requirements

A CTHN multiburner system has a number of radiant tube sections interconnected by manifold tube to a pump to form a complete system. Reflectors can be used over the manifold tube but are not required. The system design parameters are such that the manifold sections are not subjected to condensate when the system is fully heated up. It is required that heat-treated aluminized or coated tubing is used for the manifold to increase system life and to handle initial condensation during start-up. Damper couplings may be necessary to balance system vacuum.

Design requirements for a CTHN multiburner system are summarized on Page 30, Table 10.

CTHN multiburner heaters are typically shipped as burner packages and tube and accessory packages. The tube and accessory packages contain enough tube, reflector and hanging parts for the radiant section of one CTHN heater. Elbows, tees, manifold tube, pumps, controls, damper couplings and any other parts used beyond the burner, radiant tube and reflector must be purchased separately. See Figure 18 for a general overview of a simple CTHN multiburner system. Depending on system requirements, CTHN multiburner systems may be controlled by either a ROBERTS GORDON® System Control (shown) or by a relay system.

FIGURE 18: Typical CTHN Multiburner System Installation

 

 

Zone 1 Thermostat

 

 

T

System Control (optional)

 

 

 

Turbulator (if required)

 

Pressure Switch

Cross

Optional Reflector

 

 

 

 

Tee

Pump

 

 

Exhaust to

 

Manifold Tube

 

 

Outside

 

 

 

Radiant Tube

 

 

Burners

 

 

 

T

 

 

Zone 2 Thermostat

Drawing Not to Scale

 

 

 

 

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Contents Roberts-Gordon, LLC If you smell gasPage Roberts-Gordon, LLC Page Table of Figures Page Manpower Requirements Heater SafetyNational Standards and Applicable Codes Installer ResponsibilityWall Tag Corrosive ChemicalsInches Centimeters Combustibles at all times for safetyInches ONE Side ReflectorC D Unapproved ModelUnvented Inches Centimeters ModelNational Standards and Applicable Codes Heater Descriptions 5.1 Unitary vs. Multiburner Major Components Description General Suspension DetailsContents of Core and Extension Packages Common CTHN-Series Components Tubing and Related AccessoriesVenting Accessories Reflectors and Related AccessoriesUnitary Heater Design Requirements Unitary Heater RequirementsUnitary Linear Heater Layouts Linear Heater Assembly OverviewUnitary Linear Layout Overviews 60 18 m Tube Length 70 21 m Tube Length 80 24 m Tube Length Unitary U-tube Heater Layouts Tube Assembly OverviewUnitary U-tube Layout Overviews Tube Clamp Package Burner Tube InstallationTube Clamp Package Installation Description Part NumberCorrect Slide Bar Coupling and Tube AssemblyModel 2 Coupling and Tube AssemblyTurbulator Installation Turbulator InstallationHanger Burner Tube Reflector Reflector InstallationReflector Support Package Unitary Linear & U-TUBE Heater InstallationWith the flame observation 10 Burner Installation11 Fan Inlet Plate and Warning Tag Model Fan Assy. P/N 12 Restrictor Plate Installation13 Fan Installation Contents of Core and Extension Packages Minimum Standard Aluminized Tubing Related AccessoriesComponent Package Guide 02716305 0522000005221000 02719105Multiburner System Design Requirements Typical Cthn Multiburner System InstallationBurner Model Multiburner Design RequirementsBurners Per Pump Number of Burners Allowed Per PumpMultiburner System Layouts and Manifold Tube Length Rules Radiant Tube LengthManifold Tube Manifold DiameterFlag Layout Layout Fork Layouts and Manifold Tube Length RulesFork Layout Herringbone Layout Herringbone Layout and Manifold Tube Length RulesNut ± 2 5 cm 10 Turbulator Installation 11 Reflector Installation Clip 12 Burner Installation 3 Reflector Joint Installation Optional Heater AccessoriesElbow Package Configuration .1.1 Elbow Installation 2 Elbow Installation