York BP 090, BP120 installation manual AIR Balance, Checking AIR Quantity, Method ONE, Method TWO

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66307-YIM-B-0606

AIR BALANCE

Start the supply air blower motor. Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space. The job specifications may require that this balancing be done by someone other than the equipment installer.

CHECKING AIR QUANTITY

METHOD ONE

1.Remove the dot plugs from the duct panel (for location of the dot plugs see Figure 10).

2.Insert eight-inches of 1/4 inch metal tubing into the air- flow on both sides of the indoor coil.

NOTE: The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres- sure will not affect the static pressure readings.

3.Use an Inclined Manometer or Magnehelic to determine the pressure drop across a dry evaporator coil. Since the moisture on an evaporator coil can vary greatly, measur- ing the pressure drop across a wet coil under field condi- tions could be inaccurate. To assure a dry coil, the compressors should be de-activated while the test is being run.

NOTE: De-energize the compressors before taking any test measurements to assure a dry evaporator coil.

4.The CFM through the unit can be determined from the pressure drop indicated by the manometer by referring to Figure 23. In order to obtain an accurate measurement, be certain that the air filters are clean.

5.To adjust Measured CFM to Required CFM, see ’SUP-

PLY AIR DRIVE ADJUSTMENT’.

METHOD TWO

1.Drill two 5/16 inch holes, one in the return air duct as close to the inlet of the unit as possible, and another in the supply air duct as close to the outlet of the unit as possible.

2.Using the holes drilled in step one, insert eight inches of 1/4 inch metal tubing into the airflow of both return and supply air ducts of the unit.

NOTE: The tubes must be inserted and held in position per- pendicular to the airflow so that velocity pressure will not affect the static pressure readings.

3.Use an Inclined Manometer or Magnehelic to determine the pressure drop across the unit. This is the External Static Pressure (ESP). In order to obtain an accurate measurement, be certain that the air filters are clean.

4.Determine the number of turns the variable motor sheave is open.

5.Select the correct blower performance table for the unit from Tables 13 - 28. Tables are presented for horizontal and downflow configurations.

6.Determine the unit Measured CFM from the Blower Per- formance Table by utilizing the measured External Static Pressure and the number of turns the variable motor sheave is open.

7.To adjust Measured CFM to Required CFM, see ’SUP-

PLY AIR DRIVE ADJUSTMENT’.

6.After readings have been obtained, remove the tubes and replace the dot plugs.

8.After readings have been obtained, remove the tubes and seal holes.

Failure to properly adjust the total system air quan- tity can result in extensive blower damage.

NOTE: With the addition of field installed accessories repeat this procedure.

Failure to properly adjust the total system air quan- tity can result in extensive blower damage.

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Unitary Products Group

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Contents Installation Manual 50 Hz Single Package Heat Pump High EfficiencyTable of Contents List of Figures List of Tables Safety Considerations GeneralInspection Reference Renewal PartsApprovals Ton York Model Number Nomenclature NomenclatureInstallation Installation Safety InformationPreceding Installation Unit Voltage Limitations LocationUnit Weights Point Load WeightRigging and Handling Clearances Unit ClearancesDetail B BttomPower Rear Duct Dimensions Ductwork Duct Covers Predator Roof Curb Dimensions Compressors Thermostat WiringControl Wire Sizes FiltersPower Wiring Detail Electronic Thermostat Field WiringGroundlug Electrical Data 7-1/2 TON HP Electrical Data 10 TON HPPhysical Data Factory Installed Options Field Installed AccessoriesElectric Heat Accessory Electric Heat OptionElectric Heat Minimum Supply AIR Enthalpy SET Point Chart Indoor AIR Quality AQBlower Rotation Supply AIR LimitationsBelt Tension Belt Adjustment Blower Performance 7-1/2 TON Standard Motor Side Duct Metric Blower Performance 10 TON Standard Motor Side Duct Imperial Blower Performance 10 TON Standard Motor Side Duct MetricBlower Performance 10 TON Optional Motor Side Duct Imperial Blower Performance 10 TON Optional Motor Side Duct MetricBlower Performance 7-1/2 TON Standard Motor Downshot Metric Blower Performance 7-1/2 TON Optional Motor Downshot Metric Blower Performance 10 TON Standard Motor Downshot ImperialBlower Performance 10 TON Standard Motor Downshot Metric Indoor Blower Specifications Blower Performance 10 TON Optional Motor Downshot ImperialBlower Performance 10 TON Optional Motor Downshot Metric Method ONE AIR BalanceChecking AIR Quantity Method TWOSupply AIR Drive Adjustment DRY Coil Delta PCFM Additional Static Resistance ImperialAdditional Static Resistance Metric M3SSequence of Operations Overview OperationMotor Sheave Datum Cooling Sequence of OperationCooling Operation Errors Compressor Protection Safety ControlsReset Heating Sequence of OperationSTART-UP Operating Instructions Post Start Check ListSuperheat Charging Method Superheat Charging Cooling Superheat 7-1/2 TONTroubleshooting Cooling Superheat 10 TONPredator Flash Codes Unit Control Board Flash Codes Unit Control BoardCooling Troubleshooting Guide Page Page Unitary 5005 Norman Products York Group Drive 73069