Raypak 240692 manual Sequence of Operation, Manual Override

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SEQUENCE OF OPERATION

1.When the reset is enabled, the Y-Series Control continously monitors outdoor temperature using the outdoor temperature sensor. When the outdoor temperature falls below the outdoor cutoff tempersture, the Control becomes active and closes the primary pump relay, energizing the primary system circulating pump. The Control then monitors the system supply water temperature. The microprocessor calculates an optimum target water temperature within selectable limits of the control band, the setpoint, the reset ratio and the outdoor air temperature. If outdoor is reset is disabled, the readings of the air sensor are not used in subsequent calculations. In either case, if the water temperature falls below the the calculated target temperature the Control sends a call for heat to the lead unit (stage).

2.Upon a call for the heat the control closes the lead unit's thermostat (TH) circuit, which the energizes the lead unit's circulating pump. After the flow switch has confirmed adequate flow, the ignition sequence is initiated and the unit ignites at stage 1. The Control then sequences the units/stages in response to changes in the system to target differen tial temperature, time away from target temperature, and temperature rate-of-change parameter as determined by the P+I+D algorithems.

3.Additional stages (and units) are activated or deactivated as required in order to maintain or restore target system water temperature. This Control uses "first on, last off" logic. As the system water temperature increases and begins to approach target temperature, the Control deactivates the stages and heaters in reverse order of firing until the first unit/stage fired is turned off. After the final stage of a given unit has been turned off, that unit's Economaster pump control will continue to power the unit's circulating pump until a user-adjustable time delay has elapsed, thereby extracting all available residual heat.

4.The Control stores firing command and system response data in the last five memory registers of the microprocessor. On the next call for heat, the Control will modify the stored P+I+D data to optimize its own responses.

5.When the outdoor temperature exceeds the outdoor cutoff temperature, the Control enters warm weather shut-down mode. The primary pump is turned off after a user-adjustable time delay, and the Control becomes dormant, until outdoor temperatures again fall below the outdoor cutoff temperature.

MANUAL OVERRIDE

Internal Switch (S5) Output Override can be used to manually override the Micro-controller control as long as the Electronic Boiler Control circuit board has 24 VAC power. See Output Over-Ride Switch (S5) above.

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Contents Electronic Boiler Sequencer & Outdoor Reset Controller Installation and Operating Instructions Series Electronic Boiler ControlTable of Contents Important Safety Instructions BasicsIntroduction Optional ConfigurationsConcept of Operation Control Features Standard Indicator LightsInstallation and Mounting Mechanical InstallationElectrical Installation Install Conduit AS AppropriateWiring Power Source to Controller CheckyourpowersourceAIR Temperature Sensor Outdoor AIR Temperature SensorHydronic Installations Water Temperature Sensor InstallationTypical Water Sensor Domestic HOT Water Installations Domestic HOT Water Application Setup ProcedurePool Heating Installations Field Wiring Single-Stage On/Off BoilersInstallation Verification Procedure Power TestControl Familiarization Sequence of Operation Manual OverrideSeries Electronic Boiler Control Module Indicator Lights Reset Ratio Control FunctionsReset Ratio Chart Pump TURN-OFF DelayStage TURN-ON Delay Outdoor Cutoff TemperatureControl Band Outdoor Cutoff DeadbandMaximum Water Temperature SET PointCircuit Board Interior Jumper & Switches AutoSlave DHWManual LEAD-LAG Output OverrideNight Setback Option Optional ControlsDigital Display Option Replacement Parts List Call OUT DescriptionSystem Setting Entered on Date System START-UP SettingsInterior Jumper & Switch Settings Troubleshooting Guide OFFLimited Warranty Litho in U.S.A