Raypak 5042004 operating instructions Field-Connected Controllers, Check the Power Source

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WARNING: Using a multi-meter, check the following voltages at the circuit breaker panel prior to connecting any equipment. Make sure proper polarity is followed and house ground is proven. (See Fig. 19.)

Check the power source:

AC = 108 VAC Minimum, 132 VAC MAX AB = 108 VAC Minimum, 132 VAC MAX BC = <1 VAC Maximum

RONF IRTW ING PANEL LOW VOLTAGE ELECTRICAL CONNECTIONS

Fig. 18: Wiring Electrical Connections

Field-Connected Controllers

It is strongly recommended that all individually-pow- ered control modules and the heater should be supplied from the same power source.

NOTE: Field-supplied isolation relays should be installed when field- connecte d controllers are mounted more than 50 equivalent feet (18 AWG) from heater. See wiring diagrams.

NOTE: Minimum 18 AWG, 105°C, stranded wire must be used for all low voltage (less than 30 volts) external connections to the unit. Solid conductors should not be used because they can cause excessive tension on contact points. Install conduit as appropriate. All high voltage wires must be the same size (105°C, stranded wire) as the ones on the unit or larger.

Check the Power Source

BLACK CIRCUIT

BREAKER

WHITE

GREEN

GROUND

A B C

Fig. 19: Wiring Connections

Fig. 20: Multi-meter

Making the Electrical Connections

Refer to Fig. 18-21.

1.Verify that circuit breaker is properly sized by referring to heater rating plate. A dedicated circuit breaker should be provided.

2.NOTE: Current draw noted on rating plate does not include pump current.

3.Turn off all power to the heater. Verify that power has been turned off by testing with a multi-meter prior to working with any electrical connections or components.

4.Observe proper wire colors while making electri- cal connections. Many electronic controls are polarity sensitive. Components damaged by im- proper electrical installation are not covered by warranty.

5.Provide overload protection and a disconnect means for equipment serviceability as required by local and state code.

6.Install heater controls, thermostats, or building management systems in accordance with the applicable manufacturers’ instructions.

7.Conduit should not be used as the earth ground.

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Contents Reference Catalog no .54E Effective Replaces 241317 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationIndoor Installations Equipment BaseOutdoor Installations Combustion and Ventilation AirIndoor Units Table E Vent/Air Inlet Termination Clearances Conventional Combustion Air Supply InstallationsAir Filter Direct VentCanadian Installations Water PipingGeneral Relief Valve Piping Temperature & Pressure Gauge Hydrostatic TestCold Water Operation Pump Selection Hydronic HeatingFeedwater Regulator Cold Water StartsAir-Separation/Expansion Tank PipingModel Input Output 20 ∆T 30 ∆T 40 ∆T Min. Flow GpmDomestic Hot Water Three-Way ValvesPotable Water and Space Heating Pool HeatingPool heating application. Use the following instruc Pool/Spa Water Chemistry Winterizing Your HeaterExceed 5 ppm Gas Supply Connection Gas SupplyGas Supply Pressure Automatic Chlorinators Chemical FeedersModel In. NPT 4 in. NPT 2 in. NPT Electrical Power ConnectionsModel Manifold Gas Pressure High Fire ValuesCheck the Power Source Field-Connected ControllersMaking the Electrical Connections Field Wiring Connection VentingAppliance Categories Installations Support of Vent StackVent Terminal Location Venting Configurations Venting Installation TipsCanadian Installations InstallationMin Max. Length* ft10 Ø TerminationTypical Common Venting Common VentingModel Vent Size Volume Flue Products Engineered Vent SystemsHorizontal Through-the-Wall Direct Venting Category Horizontal Through-the-Wall Direct Venting Direct Vent-VerticalOutdoor Installation Model CertifiedCombustion Air Air Inlet Horizontal Max. Length** ft Vent Freeze Protection ControlsDifferential Graph Operating Modes10 VDC 20 mA Boiler Target Mode 3 Dedicated DHW10 VDC 20 mA DefinitionsPool Heater P, WHP Modes Default Setting Range Boiler H7 Modes Default SettingWater Heater WH1 Modes Default Setting Range Number Field Type Fault Description OperationRank Heater Sequence of Operation High Limit-Manual ResetIgnition Module Code ConditionFlow Switch High Limit-Auto Reset OptionalModulating Temperature Control High & Low Gas Pressure Switches OptionalBlocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Pre Start-up START-UPPre Start-up Check Initial Start-upBlower Check Start-UpFinishing Safety InspectionManifold Check Follow-UpPost Start-Up Check Leak Test Procedure Dual-Seat Gas ValveLighting Instructions OperationTo Turn Off Gas To Appliance UDB Fault HistoryStep TroubleshootingMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Weekly Filter MaintenanceSemi-Annually AnnuallyFilter Replacement AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP Nominal Factory Recommended Settings START-UP Checklist for FAN-ASSISTED Raypak Products

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.
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