Raypak 5042004 operating instructions Support of Vent Stack, Vent Terminal Location, Installations

Page 23

Combustion

Exhaust

Heater Venting

Certified

Combustion Air

Air Supply

Configuration

Category

Materials

Inlet Material

From Inside Building

Vertical

I

B-Vent

 

 

Venting

Equivalent

 

(Non-Direct Venting)

 

 

 

 

Horizontal Through-

III

Stainless Steel

 

 

the-Wall Venting

AL29-4C

 

 

Vertical

I

B-Vent

 

 

Galvanized Steel

From Outside Building

Venting

 

Equivalent

PVC

(Direct Venting)

Horizontal Through-

III

Stainless Steel

ABS

 

the-Wall Venting

AL29-4C

CPVC

Table K: Venting Category Requirements

Support of Vent Stack

The weight of the vent stack or chimney must not rest on the heater vent connection. Support must be pro- vided in compliance with applicable codes. The vent should also be installed to maintain proper clearances from combustible materials. Use insulated vent pipe spacers where the vent passes through combustible roofs and walls.

Vent Terminal Location

NOTE: During winter months check the vent cap and make sure no blockage occurs from build-up of snow or ice.

1. Condensate can freeze on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition.

2. Give special attention to the location of the vent termination to avoid possibility of property dam- age or personal injury.

3. Gases may form a white vapor plume in winter. The plume could obstruct a window view if the ter- mination is installed near windows.

4. Prevailing winds, in combination with below-freez- ing temperatures, can cause freezing of condensate and water/ice build-up on buildings, plants or roofs.

5. The bottom of the vent terminal and the air intake shall be located at least 12 in. above grade, includ- ing normal snow line.

6.Un-insulated single-wall metal vent pipe shall not be used outdoors in cold climates for venting gas- fired equipment.

7.Through-the-wall vents for Category II and IV appliances and non-categorized condensing appli- ances shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimen- tal to the operation of regulators, relief valves, or other equipment. Where local experience indi- cates that condensate is a problem with Category I and III appliances, this provision shall also apply.

8.Locate and guard vent termination to prevent acci- dental contact by people or pets.

9.DO NOT terminate vent in window well, stairwell, alcove, courtyard or other recessed area.

10.DO NOT terminate above any door, window, or gravity air intake. Condensate can freeze, causing ice formations.

11.Locate or guard vent to prevent condensate from damaging exterior finishes. Use a rust-resistant sheet metal backing plate against brick or mason- ry surfaces.

12.DO NOT extend exposed vent pipe outside of building beyond the minimum distance required for the vent termination. Condensate could freeze and block the vent pipe.

U.S. Installations

Refer to the latest edition of the National Fuel Gas Code.

Vent termination requirements are as follows:

23

Page 22 Page 24
Image 23
Page 22 Page 24
Contents Reference Catalog no .54E Effective Replaces 241317 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptGeneral Information Component LocationsWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Equipment Base InstallationInstallation Codes Indoor InstallationsIndoor Units Outdoor InstallationsCombustion and Ventilation Air Table E Vent/Air Inlet Termination Clearances Direct Vent InstallationsConventional Combustion Air Supply Air FilterGeneral Canadian InstallationsWater Piping Cold Water Operation Relief Valve Piping Temperature & Pressure GaugeHydrostatic Test Cold Water Starts Hydronic HeatingPump Selection Feedwater RegulatorGpm PipingAir-Separation/Expansion Tank Model Input Output 20 ∆T 30 ∆T 40 ∆T Min. FlowPool Heating Three-Way ValvesDomestic Hot Water Potable Water and Space HeatingPool heating application. Use the following instruc Exceed 5 ppm Pool/Spa Water ChemistryWinterizing Your Heater Automatic Chlorinators Chemical Feeders Gas SupplyGas Supply Connection Gas Supply PressureHigh Fire Values Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT Model Manifold Gas PressureMaking the Electrical Connections Check the Power SourceField-Connected Controllers Appliance Categories Field Wiring ConnectionVenting Vent Terminal Location InstallationsSupport of Vent Stack Installation Venting Installation TipsVenting Configurations Canadian InstallationsTermination Max. Length* ftMin 10 ØTypical Common Venting Common VentingHorizontal Through-the-Wall Direct Venting Category Model Vent Size Volume Flue ProductsEngineered Vent Systems Horizontal Through-the-Wall Direct Venting Direct Vent-VerticalCombustion Air Air Inlet Horizontal Max. Length** ft Vent Outdoor InstallationModel Certified Freeze Protection ControlsDifferential Graph Operating Modes10 VDC 20 mA Boiler Target Mode 3 Dedicated DHW10 VDC 20 mA DefinitionsPool Heater P, WHP Modes Default Setting Range Boiler H7 Modes Default SettingWater Heater WH1 Modes Default Setting Range Rank Number Field Type Fault DescriptionOperation Code Condition High Limit-Manual ResetHeater Sequence of Operation Ignition ModuleHigh & Low Gas Pressure Switches Optional High Limit-Auto Reset OptionalFlow Switch Modulating Temperature ControlUDB Diagnostic Board Blocked Vent SwitchAir Pressure Switch Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Initial Start-up START-UPPre Start-up Pre Start-up CheckBlower Check Start-UpFollow-Up Safety InspectionFinishing Manifold CheckPost Start-Up Check Leak Test Procedure Dual-Seat Gas ValveLighting Instructions OperationTo Turn Off Gas To Appliance UDB Fault HistoryStep TroubleshootingPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Annually Filter MaintenanceWeekly Semi-AnnuallyInside Air Contamination Filter ReplacementAppendix Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP Nominal Factory Recommended Settings START-UP Checklist for FAN-ASSISTED Raypak Products

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.
Top Page Image Contents