Raypak 5042004 operating instructions Pay Attention to These Terms

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WARNINGS

Pay Attention to These Terms

DANGER: Indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored.

WARNING: Indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored.

CAUTION: Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored.

NOTE: Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.

DANGER: Make sure the gas on which the heater will operate is the same type as that specified on the heater rating plate.

WARNING: Should overheating occur or the gas supply valve fail to shut, do not turn off or disconnect the electrical supply to the heater. Instead, shut off the gas supply at a location external to the heater.

WARNING: Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

WARNING: To minimize the possibility of improper operation, serious personal injury, fire, or damage to the heater:

•Always keep the area around the heater free of combustible materials, gasoli ne, and other flammable liquids and vapors.

•Heater should never be covered or have any blockage to the flow of fresh air to the heater.

WARNING: Risk of electrical shock. More than one disconnect switch may be required to de-energize the equipment before servicing.

WARNING - CALIFORNIA PROPOSITION 65: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

CAUTION: Operation of this heater in low temperature systems requires special piping. Harmful internal condensation will occur if the inlet water temperature does not exceed 120°F. Warranty claims will be denied when condensation occurs.

CAUTION: If this heater is to be installed above radiation level, it must be provided with a low water cut-off device at the time of heater installation.

CAUTION: This heater requires forced water circulation when the burner is operating. See minimum and maximum flow rates. Severe damage will occur if the heater is operated without proper water flow circulation.

CAUTION: If this heater is to be installed in a negative or positive pressure equipment room, there are special installation requirements. Consult factory for details.

NOTE: Minimum 18 AWG, 105°C, stranded wire must be used for all low voltage (less than 30 volts) external connections to the unit. Solid conductors should not be used because they can cause excessive tension on contact points. Install conduit as appropriate. All high voltage wires must be the same size (105°C, stranded wire) as the ones on the unit or larger.

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Contents Do so may result in an explosion or fire Reference Catalog no .54E Effective Replaces 241317 RevPage Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Installation Installation CodesIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Table E Vent/Air Inlet Termination Clearances Installations Conventional Combustion Air SupplyAir Filter Direct VentWater Piping Canadian InstallationsGeneral Hydrostatic Test Relief Valve Piping Temperature & Pressure GaugeCold Water Operation Hydronic Heating Pump SelectionFeedwater Regulator Cold Water StartsPiping Air-Separation/Expansion TankModel Input Output 20 ∆T 30 ∆T 40 ∆T Min. Flow GpmThree-Way Valves Domestic Hot WaterPotable Water and Space Heating Pool HeatingPool heating application. Use the following instruc Winterizing Your Heater Pool/Spa Water ChemistryExceed 5 ppm Gas Supply Gas Supply ConnectionGas Supply Pressure Automatic Chlorinators Chemical FeedersElectrical Power Connections Model In. NPT 4 in. NPT 2 in. NPTModel Manifold Gas Pressure High Fire ValuesField-Connected Controllers Check the Power SourceMaking the Electrical Connections Venting Field Wiring ConnectionAppliance Categories Support of Vent Stack InstallationsVent Terminal Location Venting Installation Tips Venting ConfigurationsCanadian Installations InstallationMax. Length* ft Min10 Ø TerminationCommon Venting Typical Common VentingEngineered Vent Systems Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Direct Venting Category Direct Vent-Vertical Horizontal Through-the-Wall Direct VentingModel Certified Outdoor InstallationCombustion Air Air Inlet Horizontal Max. Length** ft Vent Controls Freeze ProtectionOperating Modes Differential GraphMode 3 Dedicated DHW 10 VDC 20 mA Boiler TargetDefinitions 10 VDC 20 mABoiler H7 Modes Default Setting Pool Heater P, WHP Modes Default Setting RangeWater Heater WH1 Modes Default Setting Range Operation Number Field Type Fault DescriptionRank High Limit-Manual Reset Heater Sequence of OperationIgnition Module Code ConditionHigh Limit-Auto Reset Optional Flow SwitchModulating Temperature Control High & Low Gas Pressure Switches OptionalAir Pressure Switch Blocked Vent SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP START-UP Pre Start-upPre Start-up Check Initial Start-upStart-Up Blower CheckSafety Inspection FinishingManifold Check Follow-UpLeak Test Procedure Dual-Seat Gas Valve Post Start-Up CheckOperation Lighting InstructionsUDB Fault History To Turn Off Gas To ApplianceTroubleshooting StepSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule Filter Maintenance WeeklySemi-Annually AnnuallyAppendix Filter ReplacementInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP START-UP Checklist for FAN-ASSISTED Raypak Products Nominal Factory Recommended Settings

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.
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