Raypak 5042004 operating instructions Field Wiring Connection, Venting, Appliance Categories

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NOTE: A grounding electrode conductor shall be used to connect the equipment grounding conductors, the equipment enclosures, and the grounded service conductor to the grounding electrode.

Field Wiring Connection

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im- proper and dangerous operation. Verify proper operation after servicing.

DANGER: SHOCK HAZARD

Make sure electrical power to the heater is discon- nected to avoid potential serious injury or damage to components.

HIGH VOLTAGE

WIRING

Fig. 21: High Voltage Wiring Location

LOCATOR DIMPLES

FOR OPTIONAL

COMPONENTS

Fig. 22: Locator Dimples for Optional Components

Venting

CAUTION: Proper installation of flue venting is critical for the safe and efficient operation of the heater.

General

Appliance Categories

Heaters are divided into four categories based on the pressure produced in the exhaust and the likelihood of condensate production in the vent.

Category I – A heater which operates with a non-pos- itive vent static pressure and with a vent gas temperature that avoids excessive condensate pro- duction in the vent.

Category II – A heater which operates with a non-pos- itive vent static pressure and with a vent gas temperature that may cause excessive condensate production in the vent.

Category III – A heater which operates with a positive vent pressure and with a vent gas temperature that avoids excessive condensate production in the vent.

Category IV – A heater which operates with a positive vent pressure and with a vent gas temperature that may cause excessive condensate production in the vent.

See Table K for appliance category requirements.

NOTE: For additional information on appliance categorization, see appropriate ANSI Z21 Standard and the NFGC (U.S.), or B149 (Canada), or applicable provisions of local building codes.

CAUTION: Condensate drains for the vent piping are required for installations of the MVB. Follow vent manufacturer instructions for installation and location of condensate drains in the vent. Condensate drain must be primed with water to prevent gas flue leak and must be routed to an appropriate container for neutralization before disposal, as required by local codes.

WARNING: Contact the manufacturer of the vent material if there is any question about the appliance categorization and suitability of a vent material for application on a Category III or IV vent system. Using improper venting materials can result in personal injury, death or property damage.

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Contents Do so may result in an explosion or fire Reference Catalog no .54E Effective Replaces 241317 RevPage Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations General InformationTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Indoor Installations InstallationInstallation Codes Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Table E Vent/Air Inlet Termination Clearances Air Filter InstallationsConventional Combustion Air Supply Direct VentWater Piping Canadian InstallationsGeneral Hydrostatic Test Relief Valve Piping Temperature & Pressure GaugeCold Water Operation Feedwater Regulator Hydronic HeatingPump Selection Cold Water StartsModel Input Output 20 ∆T 30 ∆T 40 ∆T Min. Flow PipingAir-Separation/Expansion Tank GpmPotable Water and Space Heating Three-Way ValvesDomestic Hot Water Pool HeatingPool heating application. Use the following instruc Winterizing Your Heater Pool/Spa Water ChemistryExceed 5 ppm Gas Supply Pressure Gas SupplyGas Supply Connection Automatic Chlorinators Chemical FeedersModel Manifold Gas Pressure Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT High Fire ValuesField-Connected Controllers Check the Power SourceMaking the Electrical Connections Venting Field Wiring ConnectionAppliance Categories Support of Vent Stack InstallationsVent Terminal Location Canadian Installations Venting Installation TipsVenting Configurations Installation10 Ø Max. Length* ftMin TerminationCommon Venting Typical Common VentingEngineered Vent Systems Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Direct Venting Category Direct Vent-Vertical Horizontal Through-the-Wall Direct VentingModel Certified Outdoor InstallationCombustion Air Air Inlet Horizontal Max. Length** ft Vent Controls Freeze ProtectionOperating Modes Differential GraphMode 3 Dedicated DHW 10 VDC 20 mA Boiler TargetDefinitions 10 VDC 20 mABoiler H7 Modes Default Setting Pool Heater P, WHP Modes Default Setting RangeWater Heater WH1 Modes Default Setting Range Operation Number Field Type Fault DescriptionRank Ignition Module High Limit-Manual ResetHeater Sequence of Operation Code ConditionModulating Temperature Control High Limit-Auto Reset OptionalFlow Switch High & Low Gas Pressure Switches OptionalAir Pressure Switch Blocked Vent SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Pre Start-up Check START-UPPre Start-up Initial Start-upStart-Up Blower CheckManifold Check Safety InspectionFinishing Follow-UpLeak Test Procedure Dual-Seat Gas Valve Post Start-Up CheckOperation Lighting InstructionsUDB Fault History To Turn Off Gas To ApplianceTroubleshooting StepSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule Semi-Annually Filter MaintenanceWeekly AnnuallyAppendix Filter ReplacementInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP START-UP Checklist for FAN-ASSISTED Raypak Products Nominal Factory Recommended Settings

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.
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