Raypak 5042004 operating instructions Limited Parts Warranty MVB Types P & WHP

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LIMITED PARTS WARRANTY

MVB – TYPES P & WHP

MODELS 504–2004

SCOPE

Raypak, Inc. (“Raypak”) warrants to the original owner that all parts of this heater which are actually manufactured by Raypak will be free from failure under normal use and service for the specified warranty periods and subject to the conditions set forth in this Warranty. Labor charges and other costs for parts removal or reinstallation, shipping and transportation are not covered by this Warranty but are the owner’s responsibility.

HEAT EXCHANGER WARRANTY

Five (5) years from date of heater installation. Includes cupo-nickel heat exchanger with bronze and cast iron waterways.

Thermal Shock Warranty

Twenty (20) years from date of heater installation against “Thermal Shock” (excluded, however, if caused by heater operation at large changes exceeding 150°F between the water temperature at intake and heater temperature, or operating at heater temperatures exceed- ing 230°F).

ANY OTHER PART MANUFACTURED BY RAYPAK

One (1) Year warranty from date of heater installation, or eighteen (18) months from date of factory shipment based on Raypak’s records, whichever comes first.

SATISFACTORY PROOF OF INSTALLATION DATE, SUCH AS INSTALLER INVOICE, IS REQUIRED. THIS WARRANTY WILL BE VOID IF THE HEATER RATING PLATE IS ALTERED OR REMOVED.

ADDITIONAL WARRANTY EXCLUSIONS

This warranty does not cover failures or malfunctions resulting from:

1.Failure to properly install, operate or maintain the heater in accordance with our printed instructions provided;

2.Abuse, alteration, accident, fire, flood and the like;

3.Sediment or lime build-up, freezing, or other conditions causing inadequate water circulation;

4.High velocity flow exceeding heater design rates;

5.Failure of connected systems devices, such as pump or controller;

6.Use of non-factory authorized accessories or other components in conjunction with the heater system;

7.Chemical contamination of combustion air or use of chemical additives to water.

8.Misuse or neglect, including but not limited to freeze-ups, operating the heater with cabinet door off, having flow restrictions or obstruc- tions between the heater outlet and pool/spa or not maintaining proper chemical balance (pH level must be between 7.2 and 7.8 and total alkalinity between 100 and 150 PPM. Total Dissolved Solids (TDS) must be no greater than 2500 PPM).

PARTS REPLACEMENT

Under this Warranty, Raypak will furnish a replacement for any failed part. The failed part must first be returned to Raypak if requested, with transportation charges prepaid, and all applicable warranty conditions found satisfied. The replacement part will be warranted for only the unexpired portion of the original warranty. Raypak makes no warranty whatsoever on parts not manufactured by it, but Raypak will apply any such warranty as may be provided to it by the parts manufacturer.

TO MAKE WARRANTY CLAIM

Promptly notify the original installer, supplying the model and serial numbers of the unit, date of installation and description of the prob- lem. The installer must then notify his Raypak distributor for instructions regarding the claim. If either is not available, contact Service Manager, Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 or call (805) 278-5300. In all cases proper authorization must first be received from Raypak before replacement of any part.

EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY

This is the only warranty given by Raypak. No one is authorized to make any other warranties on Raypak’s behalf. THIS WARRANTY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MER- CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. RAYPAK’S SOLE LIABILITY AND THE SOLE REMEDY AGAINST RAYPAK WITH RESPECT TO DEFECTIVE PARTS SHALL BE AS PROVIDED IN THIS WARRANTY. IT IS AGREED THAT RAYPAK SHALL HAVE NO LIABILITY, WHETHER UNDER THIS WARRANTY, OR IN CONTRACT, TORT, NEGLIGENCE OR OTHERWISE, FOR ANY SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGE, INCLUDING DAMAGE FROM WATER LEAKAGE. Some states do not allow limitations on how long an implied warranty lasts, or for the exclusion of incidental or consequential damages. So the above limitation or exclusion may not apply to you.

This Limited Warranty gives you specific legal rights. You may also have other rights which may vary from state to state. We suggest that you complete the information below and retain this certificate in the event warranty service is needed. Reasonable proof of the effective date of the warranty (date of installation) must be presented, otherwise, the effective date will be based on the rate of manufacture plus thirty (30) days.

Original Owner

Mailing Address

City

State

Zip Code

Daytime Telephone Number

Model Number

Serial Number

Date of Installation

Installation Site

Contractor/Installer

RAYPAK, INC 2151 Eastman Avenue Oxnard, CA 93030-9786 (805) 278-5300 Fax (800) 872-9725 www.raypak.com

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Contents Do so may result in an explosion or fire Reference Catalog no .54E Effective Replaces 241317 RevPage Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations General InformationGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Indoor Installations InstallationInstallation Codes Equipment BaseOutdoor Installations Combustion and Ventilation AirIndoor Units Table E Vent/Air Inlet Termination Clearances Air Filter InstallationsConventional Combustion Air Supply Direct VentCanadian Installations Water PipingGeneral Relief Valve Piping Temperature & Pressure Gauge Hydrostatic TestCold Water Operation Feedwater Regulator Hydronic HeatingPump Selection Cold Water StartsModel Input Output 20 ∆T 30 ∆T 40 ∆T Min. Flow PipingAir-Separation/Expansion Tank GpmPotable Water and Space Heating Three-Way ValvesDomestic Hot Water Pool HeatingPool heating application. Use the following instruc Pool/Spa Water Chemistry Winterizing Your HeaterExceed 5 ppm Gas Supply Pressure Gas SupplyGas Supply Connection Automatic Chlorinators Chemical FeedersModel Manifold Gas Pressure Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT High Fire ValuesCheck the Power Source Field-Connected ControllersMaking the Electrical Connections Field Wiring Connection VentingAppliance Categories Installations Support of Vent StackVent Terminal Location Canadian Installations Venting Installation TipsVenting Configurations Installation10 Ø Max. Length* ftMin TerminationCommon Venting Typical Common VentingModel Vent Size Volume Flue Products Engineered Vent SystemsHorizontal Through-the-Wall Direct Venting Category Direct Vent-Vertical Horizontal Through-the-Wall Direct VentingOutdoor Installation Model CertifiedCombustion Air Air Inlet Horizontal Max. Length** ft Vent Controls Freeze ProtectionOperating Modes Differential GraphMode 3 Dedicated DHW 10 VDC 20 mA Boiler TargetDefinitions 10 VDC 20 mABoiler H7 Modes Default Setting Pool Heater P, WHP Modes Default Setting RangeWater Heater WH1 Modes Default Setting Range Number Field Type Fault Description OperationRank Ignition Module High Limit-Manual ResetHeater Sequence of Operation Code ConditionModulating Temperature Control High Limit-Auto Reset OptionalFlow Switch High & Low Gas Pressure Switches OptionalBlocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Pre Start-up Check START-UPPre Start-up Initial Start-upStart-Up Blower CheckManifold Check Safety InspectionFinishing Follow-UpLeak Test Procedure Dual-Seat Gas Valve Post Start-Up CheckOperation Lighting InstructionsUDB Fault History To Turn Off Gas To ApplianceTroubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Semi-Annually Filter MaintenanceWeekly AnnuallyFilter Replacement AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP START-UP Checklist for FAN-ASSISTED Raypak Products Nominal Factory Recommended Settings

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.