Raypak 5042004 operating instructions Outdoor Installation, Model Certified

Page 29

Model

Certified

Vent

Maximum

Combustion Air

 

Air Inlet

 

Horizontal

Max. Length** (ft)

No.

Vent

Size

Vent Length

Intake Pipe

6” Ø

8” Ø

10” Ø

 

Material

(in.)

(ft)**

 

Material

504

 

8

 

 

 

 

 

 

754

 

10

 

 

Galvanized Steel,

45

100t

 

1104

Category III

10

75

 

PVC,

 

 

 

 

ABS,

 

 

 

1504

 

12

 

 

CPVC

 

45

85t

 

 

 

 

 

2004

 

14

 

 

 

 

 

 

 

 

 

 

 

** Subtract 10 ft per elbow. Max. 4 elbows.

 

 

 

 

 

 

 

t Adapters supplied by others.

 

 

 

 

 

 

 

 

Table N: Category III Horizontal Vent & Horizontal Direct Vent

 

 

 

 

 

 

a minimum clearance of 4 ft horizontally from and in no

 

 

 

 

case above or below (unless a 4 ft horizontal distance

 

 

 

 

is maintained) electric meters, gas meters, regulators

 

 

 

 

and relief equipment. The distance of the vent terminal

 

 

 

 

from adjacent public walkways, adjacent buildings,

 

 

 

 

open windows and building openings must be consis-

 

 

 

 

tent with the NFGC (U.S.) or B149 (Canada).

 

 

 

 

 

Flues supported only by flashing and extended above

 

 

 

 

the roof more than 5 ft should be securely guyed or

 

 

 

 

braced to withstand snow and wind loads.

 

 

 

 

 

The air inlet opening MUST be installed 1 ft above the

 

 

 

 

roof line or above normal snow levels that might ob-

 

 

 

 

struct combustion air flow. This dimension is critical to

 

 

 

 

the correct operation of the heater and venting system

 

 

 

 

and reduces the chance of blockage from snow. The

 

 

 

 

vent cap must have a minimum 3 ft vertical clearance

Fig. 28: Direct Vent - Vertical

 

from the air inlet opening.

 

 

 

 

WARNING: No substitutions of flue pipe or vent

CAUTION: This venting system requires the

cap material are allowed. Such substitutions would

installation of a condensate drain in the vent piping

jeopardize the safety and health of inhabitants.

per the vent manufacturer’s instructions. Failure to

install a condensate drain in the venting system will

Outdoor Installation

 

 

void all warranties on this heater.

 

 

 

 

See Table L for Category I venting guidelines.

 

Outdoor models must be vented with listed vent mate-

It is recommended that the intake vent be insulated in

rial per the following instructions and installed with the

optional factory-supplied outdoor vent kit. A special

colder climates.

 

 

 

vent cap and air intake hood are provided in accor-

Termination

 

 

 

dance with CSA requirements. These must be

 

 

 

installed as illustrated in Fig. 29.

 

 

The flue terminal should be vertical and should termi-

Care must be taken when locating the heater out-

nate outside the building at least 2 ft above the highest

doors, because the flue gases discharged from the

point of the roof within 10 ft. The vent cap should have 29

 

 

 

 

 

Image 29
Contents Reference Catalog no .54E Effective Replaces 241317 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationIndoor Installations Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Table E Vent/Air Inlet Termination Clearances Conventional Combustion Air Supply InstallationsAir Filter Direct VentGeneral Canadian InstallationsWater Piping Cold Water Operation Relief Valve Piping Temperature & Pressure GaugeHydrostatic Test Pump Selection Hydronic HeatingFeedwater Regulator Cold Water StartsAir-Separation/Expansion Tank PipingModel Input Output 20 ∆T 30 ∆T 40 ∆T Min. Flow GpmDomestic Hot Water Three-Way ValvesPotable Water and Space Heating Pool HeatingPool heating application. Use the following instruc Exceed 5 ppm Pool/Spa Water ChemistryWinterizing Your Heater Gas Supply Connection Gas SupplyGas Supply Pressure Automatic Chlorinators Chemical FeedersModel In. NPT 4 in. NPT 2 in. NPT Electrical Power ConnectionsModel Manifold Gas Pressure High Fire ValuesMaking the Electrical Connections Check the Power SourceField-Connected Controllers Appliance Categories Field Wiring ConnectionVenting Vent Terminal Location InstallationsSupport of Vent Stack Venting Configurations Venting Installation TipsCanadian Installations InstallationMin Max. Length* ft10 Ø TerminationTypical Common Venting Common VentingHorizontal Through-the-Wall Direct Venting Category Model Vent Size Volume Flue ProductsEngineered Vent Systems Horizontal Through-the-Wall Direct Venting Direct Vent-VerticalCombustion Air Air Inlet Horizontal Max. Length** ft Vent Outdoor InstallationModel Certified Freeze Protection ControlsDifferential Graph Operating Modes10 VDC 20 mA Boiler Target Mode 3 Dedicated DHW10 VDC 20 mA DefinitionsPool Heater P, WHP Modes Default Setting Range Boiler H7 Modes Default SettingWater Heater WH1 Modes Default Setting Range Rank Number Field Type Fault DescriptionOperation Heater Sequence of Operation High Limit-Manual ResetIgnition Module Code ConditionFlow Switch High Limit-Auto Reset OptionalModulating Temperature Control High & Low Gas Pressure Switches OptionalUDB Diagnostic Board Blocked Vent SwitchAir Pressure Switch Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Pre Start-up START-UPPre Start-up Check Initial Start-upBlower Check Start-UpFinishing Safety InspectionManifold Check Follow-UpPost Start-Up Check Leak Test Procedure Dual-Seat Gas ValveLighting Instructions OperationTo Turn Off Gas To Appliance UDB Fault HistoryStep TroubleshootingPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Weekly Filter MaintenanceSemi-Annually AnnuallyInside Air Contamination Filter ReplacementAppendix Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP Nominal Factory Recommended Settings START-UP Checklist for FAN-ASSISTED Raypak Products

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.