Raypak 5042004 operating instructions START-UP Checklist for FAN-ASSISTED Raypak Products

Page 55

START-UP CHECKLIST FOR FAN-ASSISTED

RAYPAK PRODUCTS

This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to record all equipment operation functions and required settings.

GAS SUPPLY DATA

Regulator Model & Size

_________ / ______CFH

Gas Line Size (in room)

________________In. NPT

Length of Gas Line

________________Eq Ft

Low Gas Pressure Setting

________________In. WC

High Gas Pressure Setting

________________In. WC

Gas Shut-Off Valve Type

________________

( Ball, Lube cock)

 

Sediment Trap

________________Y/N

Port

_______Std______Full

VISUAL INSPECTION OF COMPONENTS

Verify inspection was done and condition of components are in good working order with a “yes”

Wiring Harness

_________________ Y/N

Burner/s (flame)

_________________ Y/N

Refractory (visual)

_________________ Y/N

Remote flame sense

_________________ Y/N

Covers in place for outdoor

_________________ Y/N

VENTING

Vent Size: _____________

Stack Height:_______

Category: _________

sketch vent on reverse side ***

Vent Material:

__________________

Vent Termination Type:

__________________

Combustion Air Openings:

Low __________ in2

Ventilation air

High __________ in2

EMISSIONS SETTINGS AND TEST INFORMATION

(AT FULL FIRE)

Blower Pressure Setting

_________________In. WC

Supply Gas Pressure

_________________In. WC

Verify stable pressure static &

dynamic condition

Pilot Gas Pressure

_________________In. WC

Manifold Gas Pressure

_________________In. WC

CLEARANCES

Front Clearance

_______________In.

Right Side Clearance

_______________In.

Left Side Clearance

_______________In.

Rear Clearance

_______________In.

Overhead Clearance

_______________In.

ELECTRICAL

Voltage Supply (VAC)

No Load______ Load_____

Voltage -24 VAC

_______________VAC

Voltage Com to Ground

_______________VAC

Hot Surface Igniter

_______________Ohms

Auto High Limit Setting

_______________deg F

Manual Reset High Limit Setting

_______________deg F

Operating Control Setting

_______________deg F

Sketch plumbing on reverse side

 

WATER SUPPLY

 

Flow Rate in GPM or Delta T

_______________If Avail

Measure flow rate at full fire

 

Pump Economaster setting

_______________Minutes

Low Water Cutoff

_______________Test

Number of Tanks and Size

Qty____ _______Gallons

Plumbing Size

_______________

Pump Size: _________(boiler)

Pump HP: ______

Impeller trim____________

Pump Model___________

Louvers __________________

Screens________________

Nominal Factory Recommended Settings

See manual or card tag

See manual or card tag

See manual or card tag

See manual or card tag

The following measurements must be obtained with a Combustion Analyzer.

NOX

_________________PPM

Less than 20 PPM (If required by Certifying Agency)

Free Oxygen

_________________%

See manual

CO

_________________PPM

Less than 150 PPM

CO2

_________________%

See manual

Model Number: ______________________________

***Note: draw venting with details, such as extractors, barometric dampers, blast dampers or draft inducers

Serial Number: _______________________________

Site Altitude Above Sea Level __________________Ft.

Job Name _______________________________________________________________________________________

Address _________________________________________________________________________________________

Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______

Mechanical Contractor / Installer _______________________________________________________________________

Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________

Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

55

Image 55
Contents Reference Catalog no .54E Effective Replaces 241317 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptGeneral Information Component LocationsTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes Indoor InstallationsCombustion and Ventilation Air Outdoor InstallationsIndoor Units Table E Vent/Air Inlet Termination Clearances Direct Vent InstallationsConventional Combustion Air Supply Air FilterWater Piping Canadian InstallationsGeneral Hydrostatic Test Relief Valve Piping Temperature & Pressure GaugeCold Water Operation Cold Water Starts Hydronic HeatingPump Selection Feedwater RegulatorGpm PipingAir-Separation/Expansion Tank Model Input Output 20 ∆T 30 ∆T 40 ∆T Min. FlowPool Heating Three-Way ValvesDomestic Hot Water Potable Water and Space HeatingPool heating application. Use the following instruc Winterizing Your Heater Pool/Spa Water ChemistryExceed 5 ppm Automatic Chlorinators Chemical Feeders Gas SupplyGas Supply Connection Gas Supply PressureHigh Fire Values Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT Model Manifold Gas PressureField-Connected Controllers Check the Power SourceMaking the Electrical Connections Venting Field Wiring ConnectionAppliance Categories Support of Vent Stack InstallationsVent Terminal Location Installation Venting Installation TipsVenting Configurations Canadian InstallationsTermination Max. Length* ftMin 10 ØTypical Common Venting Common VentingEngineered Vent Systems Model Vent Size Volume Flue ProductsHorizontal Through-the-Wall Direct Venting Category Horizontal Through-the-Wall Direct Venting Direct Vent-VerticalModel Certified Outdoor InstallationCombustion Air Air Inlet Horizontal Max. Length** ft Vent Freeze Protection ControlsDifferential Graph Operating Modes10 VDC 20 mA Boiler Target Mode 3 Dedicated DHW10 VDC 20 mA DefinitionsPool Heater P, WHP Modes Default Setting Range Boiler H7 Modes Default SettingWater Heater WH1 Modes Default Setting Range Operation Number Field Type Fault DescriptionRank Code Condition High Limit-Manual ResetHeater Sequence of Operation Ignition ModuleHigh & Low Gas Pressure Switches Optional High Limit-Auto Reset OptionalFlow Switch Modulating Temperature ControlAir Pressure Switch Blocked Vent SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Initial Start-up START-UPPre Start-up Pre Start-up CheckBlower Check Start-UpFollow-Up Safety InspectionFinishing Manifold CheckPost Start-Up Check Leak Test Procedure Dual-Seat Gas ValveLighting Instructions OperationTo Turn Off Gas To Appliance UDB Fault HistoryStep TroubleshootingSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule Annually Filter MaintenanceWeekly Semi-AnnuallyAppendix Filter ReplacementInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP Nominal Factory Recommended Settings START-UP Checklist for FAN-ASSISTED Raypak Products

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.