Raypak 5042004 operating instructions Appendix, Filter Replacement, Inside Air Contamination

Page 51

Filter Replacement

ciency systems. The heater can be supplied with

 

stainless steel, which is commonly used in high effi-

1. Remove the filter box cover by loosening and

corrosion-resistant, non-metallic intake air vent materi-

al.

You may, however, choose to use outside

removing the two wing nuts holding it in place.

combustion air for one or more of these reasons:

 

1.

Installation is in an area containing contaminants

 

 

listed below which will induce acidic condensation.

 

2.

You want to reduce infiltration into your building

 

 

through openings around windows and doors.

 

3.

You are using AL29-4C stainless steel vent pipe,

 

 

which is more corrosion-resistant than standard

 

 

metallic vent pipe. In extremely contaminated ar-

 

 

eas, this may also experience deterioration.

 

Products causing contaminated combustion air:

Fig. 50: Remove the Air Filter Box Cover

spray cans containing chloro/fluorocarbons

permanent wave solutions

2. Remove the filter by lifting it straight up and out of

chlorinated waxes/cleaners

chlorine-based swimming pool chemicals

the slot in the filter box.

calcium chloride used for thawing

 

sodium chloride used for water softening

 

refrigerant leaks

 

paint or varnish removers

 

hydrochloric acid/muriatic acid

 

cements and glues

 

antistatic fabric softeners used in clothes dryers

 

chloride-type bleaches, detergents, and cleaning

 

solvents found in household laundry rooms

 

adhesives used to fasten building products

 

similar products

 

Areas where contaminated combustion air commonly

 

exists:

Fig. 51: Remove the Air Filter

dry cleaning/laundry areas

3. Reverse steps 1 and 2 to install the new filter. Use

metal fabrication plants

beauty shops

Raypak replacement filters, kit number 012552F

refrigeration repair shops

(12”X12”) for models 504-1104 and kit number

photo processing plants

012553F (16”X16”) for models 1504-2004.

auto body shops

 

plastic manufacturing plants

APPENDIX

furniture refinishing areas and establishments

remodeling areas

 

new building construction

Inside Air Contamination

open pit skimmers

All heaters experience some condensation during

Check for areas and products listed above before in-

stalling heater. If found:

start-up. The condensate from flue gas is acidic.

remove products permanently, OR

Combustion air can be contaminated by certain vapors

in the air which raise the acidity of the condensate.

install TruSeal direct vent.

Higher acidity levels attack many materials including

 

 

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Image 51
Contents Reference Catalog no .54E Effective Replaces 241317 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptGeneral Information Component LocationsGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes Indoor InstallationsOutdoor Installations Combustion and Ventilation AirIndoor Units Table E Vent/Air Inlet Termination Clearances Direct Vent InstallationsConventional Combustion Air Supply Air FilterCanadian Installations Water PipingGeneral Relief Valve Piping Temperature & Pressure Gauge Hydrostatic TestCold Water Operation Cold Water Starts Hydronic HeatingPump Selection Feedwater RegulatorGpm PipingAir-Separation/Expansion Tank Model Input Output 20 ∆T 30 ∆T 40 ∆T Min. FlowPool Heating Three-Way ValvesDomestic Hot Water Potable Water and Space HeatingPool heating application. Use the following instruc Pool/Spa Water Chemistry Winterizing Your HeaterExceed 5 ppm Automatic Chlorinators Chemical Feeders Gas SupplyGas Supply Connection Gas Supply PressureHigh Fire Values Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT Model Manifold Gas PressureCheck the Power Source Field-Connected ControllersMaking the Electrical Connections Field Wiring Connection VentingAppliance Categories Installations Support of Vent StackVent Terminal Location Installation Venting Installation TipsVenting Configurations Canadian InstallationsTermination Max. Length* ftMin 10 ØTypical Common Venting Common VentingModel Vent Size Volume Flue Products Engineered Vent SystemsHorizontal Through-the-Wall Direct Venting Category Horizontal Through-the-Wall Direct Venting Direct Vent-VerticalOutdoor Installation Model CertifiedCombustion Air Air Inlet Horizontal Max. Length** ft Vent Freeze Protection ControlsDifferential Graph Operating Modes10 VDC 20 mA Boiler Target Mode 3 Dedicated DHW10 VDC 20 mA DefinitionsPool Heater P, WHP Modes Default Setting Range Boiler H7 Modes Default SettingWater Heater WH1 Modes Default Setting Range Number Field Type Fault Description OperationRank Code Condition High Limit-Manual ResetHeater Sequence of Operation Ignition ModuleHigh & Low Gas Pressure Switches Optional High Limit-Auto Reset OptionalFlow Switch Modulating Temperature ControlBlocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP Initial Start-up START-UPPre Start-up Pre Start-up CheckBlower Check Start-UpFollow-Up Safety InspectionFinishing Manifold CheckPost Start-Up Check Leak Test Procedure Dual-Seat Gas ValveLighting Instructions OperationTo Turn Off Gas To Appliance UDB Fault HistoryStep TroubleshootingMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Annually Filter MaintenanceWeekly Semi-AnnuallyFilter Replacement AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP Nominal Factory Recommended Settings START-UP Checklist for FAN-ASSISTED Raypak Products

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.