Raypak 5042004 operating instructions Troubleshooting, Step

Page 48

TROUBLESHOOTING

Step 1

Step 2

Step 3

Does the power switch provide

 

 

 

NO

 

 

 

Check the switch and/or

 

 

 

power to the control panel?

 

 

 

 

 

 

 

line voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is there a Call For

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

NO

Unit is in standby mode.

 

 

 

 

 

 

 

 

Heat?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is Disable connection intact?

 

NO

 

 

 

Reattach.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check and correct power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the combustion air

 

 

 

 

 

 

 

Is there 120VAC at the blower or

 

 

 

connections at main terminal

 

 

 

NO

 

 

NO

 

 

 

 

 

 

 

 

 

blower relay?

 

 

block, circuit breaker panel or

blower come on?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

blower relay.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 4

Is 4-20mA present at the quick disconnects on the black and blue wires of the temperature controller?

 

 

YES

YES

 

 

 

 

 

 

Does F2 on ignition module

have AC power?

Is 24VAC at the NC side of

NO

the air pressure switch?

 

 

 

 

YES

 

 

 

 

 

 

Is diagnostic board

 

 

 

 

 

 

 

 

 

 

NO

NO

 

 

 

 

indicating open

 

 

 

 

 

 

safeties?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

Is there continuity in the wire

NO

between F2 and Pin J5-6?

 

 

 

Is blower pressure setting

 

 

 

 

 

NO

 

 

(vacuum) correct?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace temperature

controller.

Correct Safety

NO

Repair or

 

Replace wire.

 

Correct the shutter

setting or blower

amp draw.

Step 5

Step 6

Is 24VAC at PS on ignition module?

Is connecting plug secure?

YES

Does igniter prove?

NO

 

 

YES

Replace air pressure switch.

NO

Correct wiring.

 

 

Is Amp draw during heat-

up for HSI greater than NOReplace HSI 3.1 Amps?

YES

Is air switch bouncing?

NO

 

YES

Step 7

Step 8

 

Is the flame sensor signal to the

 

NO

 

 

Is gas pressure correct?

 

 

 

 

 

 

 

 

NO

 

ignition module greater than 1 uA DC?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is static and dynamic inlet gas

 

 

Correct the gas pressure.

 

 

 

 

 

 

 

 

 

 

Is the unit running?

NO

 

pressure

 

correct?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Step 9

YESNO

The unit is okay

YES

Call our Technical Service Department

1-805-278-5300

48

Page 47 Page 49
Image 48
Page 47 Page 49
Contents Do so may result in an explosion or fire Reference Catalog no .54E Effective Replaces 241317 RevPage Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Installation CodesIndoor Installations Equipment BaseOutdoor Installations Combustion and Ventilation AirIndoor Units Table E Vent/Air Inlet Termination Clearances Installations Conventional Combustion Air SupplyAir Filter Direct VentCanadian Installations Water PipingGeneral Relief Valve Piping Temperature & Pressure Gauge Hydrostatic TestCold Water Operation Hydronic Heating Pump SelectionFeedwater Regulator Cold Water StartsPiping Air-Separation/Expansion TankModel Input Output 20 ∆T 30 ∆T 40 ∆T Min. Flow GpmThree-Way Valves Domestic Hot WaterPotable Water and Space Heating Pool HeatingPool heating application. Use the following instruc Pool/Spa Water Chemistry Winterizing Your HeaterExceed 5 ppm Gas Supply Gas Supply ConnectionGas Supply Pressure Automatic Chlorinators Chemical FeedersElectrical Power Connections Model In. NPT 4 in. NPT 2 in. NPTModel Manifold Gas Pressure High Fire ValuesCheck the Power Source Field-Connected ControllersMaking the Electrical Connections Field Wiring Connection VentingAppliance Categories Installations Support of Vent StackVent Terminal Location Venting Installation Tips Venting ConfigurationsCanadian Installations InstallationMax. Length* ft Min10 Ø TerminationCommon Venting Typical Common VentingModel Vent Size Volume Flue Products Engineered Vent SystemsHorizontal Through-the-Wall Direct Venting Category Direct Vent-Vertical Horizontal Through-the-Wall Direct VentingOutdoor Installation Model CertifiedCombustion Air Air Inlet Horizontal Max. Length** ft Vent Controls Freeze ProtectionOperating Modes Differential GraphMode 3 Dedicated DHW 10 VDC 20 mA Boiler TargetDefinitions 10 VDC 20 mABoiler H7 Modes Default Setting Pool Heater P, WHP Modes Default Setting RangeWater Heater WH1 Modes Default Setting Range Number Field Type Fault Description OperationRank High Limit-Manual Reset Heater Sequence of OperationIgnition Module Code ConditionHigh Limit-Auto Reset Optional Flow SwitchModulating Temperature Control High & Low Gas Pressure Switches OptionalBlocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Wiring Diagram Models H & WH Wiring Diagram Models P & WHP START-UP Pre Start-upPre Start-up Check Initial Start-upStart-Up Blower CheckSafety Inspection FinishingManifold Check Follow-UpLeak Test Procedure Dual-Seat Gas Valve Post Start-Up CheckOperation Lighting InstructionsUDB Fault History To Turn Off Gas To ApplianceTroubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Filter Maintenance WeeklySemi-Annually AnnuallyFilter Replacement AppendixInside Air Contamination Important Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH Limited Parts Warranty MVB Types P & WHP START-UP Checklist for FAN-ASSISTED Raypak Products Nominal Factory Recommended Settings

5042004 specifications

The Raypak 5042004 is a highly efficient pool heater designed for residential and commercial applications, providing warmth and comfort for swimming pools and spas. It is a part of Raypak's extensive lineup of pool heating solutions, known for their reliability and energy efficiency. This model caters to different heating needs while maximizing performance and reducing energy consumption.

One of the standout features of the Raypak 5042004 is its use of advanced heat exchanger technology. Constructed with a durable copper fin design, the heat exchanger enhances thermal conductivity, allowing the unit to heat water quickly and effectively. This ensures a consistently enjoyable swimming experience, even in cooler weather conditions. The heater’s aluminum cabinet is designed to withstand harsh weather and resist corrosion, increasing its longevity and reliability.

In addition to its robust construction, the Raypak 5042004 incorporates a user-friendly digital control system. This control system allows users to set their desired temperature with precision, enabling easy adjustments and enhanced control over the heating process. The digital display provides real-time feedback, giving users insight into the system's operation and current water temperature.

Moreover, this model offers a specialized environmentally friendly option. The Raypak 5042004 is designed to run efficiently on both natural gas and propane, which provides flexibility regarding fuel choice based on availability and personal preference. This versatility is paired with low NOx (nitric oxide) emissions, making it compliant with stringent environmental regulations, making it an eco-friendly choice for consumers.

The ease of installation is another characteristic that sets the Raypak 5042004 apart from its competitors. The unit includes versatile piping options and integrated automation features that facilitate quick and hassle-free installation, ultimately saving time and effort for both professional installers and DIY enthusiasts.

In summary, the Raypak 5042004 is a cutting-edge pool heater that combines high efficiency, robust construction, user-friendly controls, and eco-friendly features. Its advanced heating technologies, durable design, and versatile fuel options make it an excellent choice for anyone looking to enhance their swimming experience year-round while being conscious of energy consumption and environmental impact.
Top Page Image Contents